Port City Makerspace - User contributions [en]

Lost Wax Casting

2026-04-02T19:33:38Z

AlexN:

The equipment on the Lost Wax Casting cart can be used for casting from wax models (the traditional method) or from 3D-printed PLA models. Very fine detail can be achieved. This is the casting method used by jewelers.

[[File:MasterCast Vacuum Caster.jpg|400px|thumb|MasterCast Vacuum Caster]]
[[File:Electric Furnace.jpg|400px|thumb|alt=Electric Furnace|Electric Furnace]]
[[File:Swest Burnout Kiln.jpg|400px|thumb|alt=Swest Burnout Kiln|Swest Burnout Kiln]]

==The Machines:==
Master-Cast Vacuum machine
* Model No. 21.807.
* Brand - Stuller.
* 2 Amps
* For de-gassing plaster molds and pulling vacuum while pouring molten metal into molds
* https://www.stuller.com/products/22-1305/?groupId=193489
Electric Melting Furnace
* Model No. SY001.
* Brand - S.Y.
* 12.5 Amps (1500W)
* For metaling metal
[[Burnout Kiln]]
* Model No. S0720-SWEST
* Brand - Stuller/Swest
* 15 Amps
* For burning out wax/PLA from plaster molds and heating up mold prior to pouring
* https://www.stuller.com/products/22-1008/224288/?groupId=13241

==Guides and Manuals==
<big>The following video explains how to use the casting equipment:</big>

>>><big>[https://youtu.be/jB1MRhwWRSQ Investment Casting Demonstration]</big><<<

==Safety==
*Use in a well-ventilated area like the Bike Shop garage bay.
*'''Wear appropriate clothing for hot work'''
**All cotton or natural fiber clothing. SYNTHETIC CLOTHING WILL MELT TO YOUR SKIN.
**Leather boots or shoes are preferred. NO OPEN TOED SHOES.
*'''Wear appropriate safety gear'''
**Shaded goggles or lens. Always wear when looking at glowing objects to protect from intense IR light that can burn your eyes.
**Thick leather gloves. These should be heavier than welding gloves. Note - the gloves do not permit you to directly hold hot metal, and only serve as a temporary barrier.
**Leather apron and chaps to protect against splashing metal.
*'''Treat all metal like it is hot metal!''' You can't tell just by looking if a piece of metal is hot enough to burn you. Always use the tongs for moving metal until it has fully cooled down.
*'''USE EXTREME CAUTION WHEN WORKING WITH ZINC AND CHROME ALLOYS'''. Use additional ventilation or wear a respiratory.
**Zinc fumes can cause "metal fume ever", leading to severe chills and many health problems.
**Chrome fumes can result in respiratory irritation and other severe health problems.
*'''Prepare the work area so it is safe for working with hot metal and open flames'''!
**'''Limit how much you travel with hot metal'''. Set up all equipment so it is close by and easy to pick up.
**'''Have fire extinguisher on hand'''. Know where the nearest water source is.
**'''Have bucket of water to cool down tools and molten metals.'''
**'''Ensure any potentially flammable objects are at least 30 feet away.'''
**'''Prepare a spot to put down hot objects, use fire bricks, sand, or items that can withstand 2000F.'''

==Instructions for Use==

===Prepare the part===
We will only have details for making a 3D printed part for this process. For creating a wax part, please refer to other websites.

Settings for the print
* What you print is what you get. The casting process is very exact.
* You do need to get a volume measurement for your model, so you can use the right amount of metal when casting. If your slicer can do this, great. But if not, you can always print with 100% fill and then weigh the part afterward to get a volume estimate.
* PLA is 1.24 g/cc.
Type of filament to use - Natural PLA
* Use “Natural” PLA only (PLA with no pigment, which is yellowish clear in color).
* Anything other than PLA won’t burn away cleanly.
* And some PLA pigments leave ash behind and don’t burn away cleanly.
* From testing various brands, all unpigmented natural PLA filaments seem to work well. Use your favorite brand.
Features of the model
* The 3D print should have a sprue feature modeled into it.
* Sprue diameter must match the diameter of the hole in the black rubber lid of the casting cylinder. Measure the diameter of the hole in the lid you plan to use.

===The Plaster Mold===
[[File:Satin Cast Investment Plaster Instructions.jpg|500px|thumb|Satin Cast Investment Plaster - Instructions for measuring, mixing, and burnout]]

====Assemble the mold with your 3d printed part====
* Materials: metal cylinder, rubber cap, 3D print, masking tape
* Tools: none

# Insert sprue into rubber. You can also fill the hole with melted wax and squeeze the sprue into it to ensure a snug fit.
# Put metal cylinder onto rubber cap
# Put masking tape around the holes around the outside to prevent plaster from leaking out
# Add a ridge of tape that goes above the metal cylinder

====Mix and pour the plaster====
* Materials: assembled cylinder with part, respirator or dust mask, water, plaster, rubber mixing bowl
* Tools: Vacuum Chamber, sink
* Safety: hazardous plaster dust

TIP: Only mix enough to fill a single flask. If you are doing multiple flasks, only mix enough to fill one. This will ensure you have enough time before the plaster sets.

NOTE: An editable spreadsheet with calculators and more is available here. [https://docs.google.com/spreadsheets/d/19eX-XtfPN2tn2WwD2HYRuI4swMzgGZb0BEd5Tq4Y89A/edit?usp=sharing Lost Wax Casting Reference Info]

# Get ratio of water to plaster from the chart in the binder
# Calculate amount of mixture needed to fill the metal cylinder you chose
# Put on respirator before handling plaster
# Weigh water using a scale
# Weigh plaster using a scale
# Always add plaster to water. Mix water and plaster in rubber mixing bowl, stir for 3 minutes
# Put bowl of plaster mix in the vacuum chamber
# Tun vacuum chamber to “Investment”
# Turn vacuum on
# Once the plaster starts to boil, count to 20 seconds
# Turn off the vacuum and release air.
# Pour plaster into mold
# Put mold in vacuum chamber
# Tun vacuum chamber to “Investment”
# Turn vacuum on
# Count to 90 seconds
# Turn off the vacuum and release air.
# Allow to harden for at least 2 hours
# Peel tape off once hardened
# Remove rubber lid. This will take some force and twisting. The plaster is sturdy.

===The Burnout===
* Materials: Your mold
* Tools: Burnout Kiln
# Place mold in kiln with hole facing down on top of two metal rails (this will allow space for melted wax or PLA to drip out and smoke to escape)
# Program the ramp for your part based on cylinder size. See binder.
## Default ramp rate is 9F per minute or 540F per hour
# To finish programming, press 0, 0, Enter
# Press Start to start program
# During first 5 hours of burnout, keep area well ventilated as it will produce a lot of smoke
# After 5 hours smoke should stop and doors/windows can be closed.
# Let kiln sit overnight to finish the plaster curing process

Example program:
* Casting temp for metal: 1930 F
* Flask temp:1292 F
* Ramp 1: 300 F (8 hour ramp, 1 hour hold)
* R2 700 F (8 hour ramp, 2 hour hold)
* R3 900 F (1 hour hold)
* R4 1350 F (3 hour hold)
* R5 1292 F (99 hour hold)

===The Casting===
====Melting====
* Materials: your metal
* Tools: Electric Furnace, carbon stirring rod
# Ensure all devices are plugged into different circuits. Circuit breaker may trip if all are on the same one.
# Weigh appropriate amount of metal based on volume of mold and mass/volume ratio of metal (see example below)
# Add your metal to the crucible
# Set temperature on crucible to temp necessary to melt metal (note: it will need to be higher than the basic temp so it is very liquid and flows well)

Example calculation for weight of metal:
* Metal: Casting Bronze from Stuller
* Mass/Volume ratio: 8.75 g/cm3
* 3D print volume: 17.412 cm3
* Bronze mass: 152 g (plus a little extra)

====Pouring====
* Materials: your mold, your metal, firebrick, carbon block, correctly sized metal plate and red rubber casting gasket for vacuum pump
* Tools: Burnout Kiln, Vacuum Chamber, Electric Furnace, carbon stirring rod, tongs
* Safety: use welding goggles or appropriately shaded visor to protect your vision
# Once metal is liquid, clean off dross from the top with a carbon rod
# Adjust valve on vacuum machine to “Chamber”
# Set red gasket on, the adapter ring, then gasket
# Set mold in chamber
# Turn vacuum on
# Use tongs to grab hot crucible
# Pour metal into mold carefully
# Wait for a few seconds, then turn off vacuum pump, release pressure and use tongs tip to lever up the metal adapter plate to break seal.
# Remove mold cylinder from vacuum chamber and set on carbon block
# Set another carbon block on top
# Allow to cool to a dark cherry-red color
# Wash mold out in bucket of water and swish vigorously
# Retrieve your part!

==Parts and Consumables==
* Casting metals
* Crucibles
* Investment plaster
* Red vacuum seal gaskets

==Additional Resources==
Other Instructions:
*[https://pepetools.com/blogs/news/casting-manual Pepe Tools Lost Wax Investment Casting Manual]
*[https://docs.google.com/spreadsheets/d/19eX-XtfPN2tn2WwD2HYRuI4swMzgGZb0BEd5Tq4Y89A/edit?usp=sharing Lost Wax Casting Reference Info]
Other Videos:
*[https://www.youtube.com/watch?v=bBAkI78--cE&ab_channel=GomeowCreations Basics of Lost Wax Casting with 3D Printing - KAYA-CAST]

Suppliers:
*[https://pmcsupplies.com/ PMC Supplies]

[[Category: Tool]] [[Category: Safety Checkout]]

Category:CNC Routers

2026-04-02T19:30:04Z

AlexN:

[[File:CNC "Room".jpg|400px|thumb|Shapeoko 5 visible up front, with Shapeoko 3 against back wall]]

==About our machines==
*This page is for info relating to our various CNC Routers.
*Models:
**[[Shapeoko 3]] (33"x17")
**[[Shapeoko 5]] (48"x48")
*Software available:
**Carbide Motion for controlling the machines
**VCarve Pro
**Fusion

==Guides and Manuals==
Machines:
*[http://shapeoko.com/wiki/ Shapeoko CNC Wiki]

Software:
*[https://www.vectric.com/products/vcarve.htm VCarve Pro]
**[http://support.vectric.com/vcp-questions FAQs]
**[http://forum.vectric.com/ Forums]
**[http://support.vectric.com/tutorials/V9/?software=3&category=1&order=1 Tutorials]
**[http://gadgets.vectric.com/V9/library.html Gadgets]
**[http://support.vectric.com/tips-and-tricks/select.php Tips and Tricks]
*[Carbide Motion]
**[https://docs.carbide3d.com/assembly/carbidemotion/userguide/ User Manual]

==Safety==
*Never leave a CNC machine running unattended! If it crashes and you're not around to stop it, a lot of damage could be done to the machine and your workpiece.
*Wear safety glasses and hearing protection.

==Helpful Videos==
*[https://www.youtube.com/watch?v=Qm0kBXESY3o VCarve Pro Introduction]
*[https://www.youtube.com/watch?v=YBGqknN3gGs CNC Dummies for Routers - This Old Tony]
*[https://www.youtube.com/watch?v=J4bMAIEFCYU CNC Basics 2 - This Old Tony]

==Tooling Available==
There are a few bits we keep in stock:
*1/4 Endmill
*1/8 Endmills
*60 Degree V-bit (1/2" shank)
*90 Degree V-bit (1/2" shank)

==Other Resources==
*Feeds and Speeds
** https://community.carbide3d.com/t/shapeoko-feeds-and-speeds-chart-reformatted/5467
** https://shapeokoenthusiasts.gitbook.io/shapeoko-cnc-a-to-z/feeds-and-speeds-basics
** https://www.cnccookbook.com/feeds-speeds/
** https://makezine.com/article/digital-fabrication/machining/cnc-routing-basics-toolpaths-and-feeds-n-speeds/
**[http://precisebits.com/tutorials/calibrating_feeds_n_speeds.htm Calibrating Feeds and Speeds]
*[http://makezine.com/2014/12/04/50-digital-wood-joints-poster/ 50 Digital Wood Joints]
*[http://cncutil.org/gcode-introduction.html GCode Introduction]
*[http://www.autotracer.org/ Autotracer] - web-based tool to vectorize regular images
*[https://cloudconvert.com/ Convert anything to anything]
*[http://www.woodworkerb.com/home/pcb-isolation-routing/tool-width-calculator/ Calculator for finding width or depth of cut for a V-bit]
*[https://www.inventables.com/categories/materials Invetables - Materials]

[[Category: Tool]]
[[Category: Electronics Lab]]
[[Category: Safety Checkout]]

Category:Kiln

2026-04-02T19:28:59Z

AlexN: Blanked the page

Burnout Kiln

2026-04-02T19:28:29Z

AlexN: creating separate page for burnout kiln to make it easier to find

[[File:Swest Burnout Kiln.jpg|400px|thumb|alt=Swest Burnout Kiln|Swest Burnout Kiln]]

Part of the [[Lost Wax Casting]] setup. For burning out wax/PLA from plaster molds and heating up mold prior to pouring

=About our machine=
* Model No. S0720-SWEST
* Brand - Stuller/Swest
* 15 Amps
* https://www.stuller.com/products/22-1008/224288/?groupId=13241

=Guides and Manuals=
*[https://drive.google.com/file/d/1vx8nmAMPZdYwXWp0BtdyS93R7v5qnhaT/view?usp=drive_link S0720-SWEST Kiln]

=Safety=
*Use in a well-ventilated area like the Bike Shop garage bay.
*'''Wear appropriate clothing for hot work'''
*Never insert metal instruments or place any part of your body into the kiln while it is firing.
*Do not place combustibles in your kiln, such as: paper (except specific shelf liner fiber-paper used for glass applications), cardboard, wood, plastic, etc.
*Items that may be damp (i.e. greenware, kiln shelves) have the potential to crack or explode inside the kiln when the moisture trapped inside them turns to vapor when heated.
*Never allow your kiln to exceed the temperature rating listed on the serial plate.

[[Category: Tool]]
[[Category: Kiln]]
[[Category: ]]
[[Category: Safety Checkout]]

Tabletop Kiln

2026-04-02T18:55:31Z

AlexN:

[[File:tabletopkiln.jpg|400px|thumb|RapidFire Pro LP]]

=About our machines=
*Model: RAPIDFIRE PROGRAMMABLE PRO-LP from Tabletop Furnace
**from: Elizabeth Dalton
**Size (inside): 6″ x 5″ x 6″
**Power: 1500W
**Max temperature: 2200 F
**RapidFire kilns are designed to rapidly heat to 2200 F (1205 C) for jewelry, metal clays (PMC), glass fusing, glaze testing and ceramics.
*'''These tools require a safety checkout'''

=Guides and Manuals=
*[https://drive.google.com/file/d/1OXdXD-dtATw0iIz3c4uoJKgCtbgHcF25/view?usp=sharing RapidFire Pro LP Manual]

=General Tips and Safety=
*'''Ask before attempting to operate!'''
*Max temp: 2300F (do not operate at this temperature or higher. it is an old kiln and high heat will wear it out faster)

=Setup Checklist=
* Safe Location - is the kiln at least 30 feet from any combustible items? Is it in a safe location where it will be undisturbed?
* Inspect the kiln controls - do the switches turn on and off normally?
* Inspect the heater coils and bricks - is everything intact?
* When turning on - check the heat of the plug and cable. Is it too hot to touch?

=Helpful Videos=
*RapidFire Pro LP
**[https://www.youtube.com/watch?v=gHxoEomqEIo How to Program the TableTop Furnace RapidFire Pro]

=Maintenance=
*[https://www.youtube.com/watch?v=fpUedqtHr8I Repairing a Cracked Top or Bottom of an L&L Electric Kiln]
*[https://www.youtube.com/watch?v=BohGz_2KoKM Skutt Kiln Maintainence - Replacing the Kiln's Element]

Parts:
*[https://www.theceramicshop.com/store/category/39/232/peep-plugs/ Peep hole plugs]
*[https://hotkilns.com/parts?parts_category=All&kiln_series_nid=All&obsolete_series_nid=1049&PN=&title= L&L Kiln Parts]

=Supplies=
*[http://www.portlandpottery.com/ Portland Pottery Supply]
*[http://www.portlandpottery.com/cones/ Cones]
*[http://www.portlandpottery.com/laguna-low-fire-clay/ Low-fire clay]
*[http://www.portlandpottery.com/laguna-mid-range-clay-bodies/ Mid-fire clay]
*[http://www.portlandpottery.com/raku-clays-paper-clays-non-firing-clays/ Low or no-fire clay]
*[http://www.portlandpottery.com/teachers-pallete/ Glazes - Teacher's Pallete], easily inter-mixable colors

[[Category: Tool]]
[[Category: Kiln]]
[[Category: Safety Checkout]]

Pottery Kiln (Small)

2026-04-02T18:55:25Z

AlexN:

[[File:Small Skutt Kiln.jpg|400px|thumb|"Baby" Kiln]]

=About our machine=
*Model: Skutt Automatic Kiln KM-818
*'''This tool is OFF LIMITS except to authorized staff and volunteers.'''
*'''Kiln operates on a weekly schedule.'''

=Guides and Manuals=
*[https://drive.google.com/file/d/13Rto2ZyWUwuK051LGYNFIgabutRKadxz/view?usp=drive_link Skutt Kilnmaster Kiln]

=Safety=
*'''Again, this tool is OFF LIMITS except to authorized staff and volunteers.'''
*''Per Kiln Master's instructions, do not unload kiln when it is above 100°F.''
*The stainless steel jacket and some of the other fixtures surrounding the kiln will get hot enough to burn your skin when the kiln is heated.
*Use fire rated gloves to protect your skin and make sure clothing is kept well away from any kiln opening or hot kiln surface.
*Never insert metal instruments or place any part of your body into the kiln while it is firing.
*Do not place combustibles in your kiln, such as: paper (except specific shelf liner fiber-paper used for glass applications), cardboard, wood, plastic, etc.
*Items that may be damp (i.e. greenware, kiln shelves) have the potential to crack or explode inside the kiln when the moisture trapped inside them turns to vapor when heated.
*Never allow your kiln to exceed the temperature rating listed on the serial plate.

=Maintenance=
*Vacuum floor and element grooves regularly. Carefully vacuum around thermocouple and elements. Leave KM kilns plugged in when you are vacuuming to ground any static charges that may occur at the nozzle tip of the vacuum. Try to keep the vacuum away from the touch pad area. Inspect Plug and Wall receptacle for any indication of excessive heat. Replace both plug and receptacle if necessary.
*Glaze drips on a properly kiln washed floor can easily be removed without damage to the surface below. Remember to remove all glaze drips before taking the kiln to porcelain/stoneware temperatures, where the glaze will over-fire and soak through the kiln wash.

[[Category: Tool]]
[[Category: Kiln]]
[[Category: Pottery Studio]]
[[Category: Safety Checkout]]

Pottery Kiln (Big)

2026-04-02T18:55:20Z

AlexN:

[[File:Skutt Kiln.jpg|400px|thumb|Skutt Kilnmaster KM-1027]]

=About our machine=
*Model: Skutt Kilnmaster Kiln KM-1027
*'''This tool is OFF LIMITS except to authorized staff and volunteers.'''
*''Per Kiln Master's instructions, do not unload while kiln is above 100°F.''

=Guides and Manuals=
*[https://drive.google.com/file/d/13Rto2ZyWUwuK051LGYNFIgabutRKadxz/view?usp=drive_link Skutt Kilnmaster Kiln]

=Safety=
*'''Again, this tool is OFF LIMITS except to authorized staff and volunteers.'''
*The stainless steel jacket and some of the other fixtures surrounding the kiln will get hot enough to burn your skin when the kiln is heated.
*Use fire rated gloves to protect your skin and make sure clothing is kept well away from any kiln opening or hot kiln surface.
*Never insert metal instruments or place any part of your body into the kiln while it is firing.
*Do not place combustibles in your kiln, such as: paper (except specific shelf liner fiber-paper used for glass applications), cardboard, wood, plastic, etc.
*Items that may be damp (i.e. greenware, kiln shelves) have the potential to crack or explode inside the kiln when the moisture trapped inside them turns to vapor when heated.
*Never allow your kiln to exceed the temperature rating listed on the serial plate.

=Maintenance=
*Vacuum floor and element grooves regularly. Carefully vacuum around thermocouple and elements. Leave KM kilns plugged in when you are vacuuming to ground any static charges that may occur at the nozzle tip of the vacuum. Try to keep the vacuum away from the touch pad area. Inspect Plug and Wall receptacle for any indication of excessive heat. Replace both plug and receptacle if necessary.

*Glaze drips on a properly kiln washed floor can easily be removed without damage to the surface below. Remember to remove all glaze drips before taking the kiln to porcelain/stoneware temperatures, where the glaze will over-fire and soak through the kiln wash.

[[Category: Tool]]
[[Category: Kiln]]
[[Category: Pottery Studio]]
[[Category: Safety Checkout]]

Kiln

2026-04-02T18:54:18Z

AlexN: Changed redirect target from Tabletop Kiln to Category:Kiln

#REDIRECT [[Category:Kiln]]

Category:Kiln

2026-04-02T18:54:13Z

AlexN: Created page with "tbd"

tbd

Main Page

2026-04-01T02:31:02Z

AlexN:

<big><big><big>Welcome to the Wiki for Port City Makerspace!</big></big></big>

This is a collection of info and resources for the members and friends of the makerspace.

Contributors welcome! To join this wiki, request an account from admin@portcitymakerspace.com!

See '''[[How to use this wiki]]''' for tips on formatting and how it works.

'''New to the Makerspace? Read this!: [[New Member]]'''

Below is a list of quick links to commonly accessed pages. You can and should also use the search bar on the top of every page to look for information.

=== General ===
*[http://www.portcitymakerspace.com Main Website]
*[http://www.portcitymakerspace.com/events Events Calendar]
* [[Board of Directors]]
- - - - - - - -
* [[:Category:Spaces]]
* [[:Category:Tool]]
* [[:Category:Member Resources]]
* [[:Category:Projects]]
* [[:Category:Volunteer]]

=== Spaces ===
* [[Auto Shop]]
* [[Bike Shop]]
* [[Class Room]]
* [[CNC Room]]
* [[Electronics Lab]]
* [[Metal Shop]]
* [[Pottery Studio]]
* [[Textiles Lab]]
* [[Wood Shop]]

=== Tools ===
* [[:Category:Tool]]
* [https://drive.google.com/open?id=0BzVFua5o5J7YfkFXS2V6RnI2N0xocW1HOGpRMmhtWHZ3OHh6TElkQVdxNGQtOW5yRDNqem8 Tool Manuals]
* [https://drive.google.com/open?id=1SZ1rm5JCMRIMi-ZAhYHVTbz-E2XO922s MSDS Sheets]

=== Volunteer ===
* [[:Category:Volunteer]]
* [https://www.portcitymakerspace.com/calendar/volunteer-calendar/ Volunteer Calendar]
* [[Committees]]
* [https://trello.com/b/MqJnX56X/desk-volunteers Desk Volunteer Trello]
* [https://docs.google.com/forms/d/e/1FAIpQLSdhTCz7EjAB6Z2J9YTLE2VOu6anZ7x7yLvrOMuqy6bZDs45jg/viewform Volunteer Log]
* [https://docs.google.com/document/d/15mpvdlusLNodWIVeW3LOz0Q22AAwcm7-1PTc3QTH8V8/edit?usp=sharing Volunteer Manual]

=== Instructors ===
* [[:Category:Instructor]]
* [[Instructor Handbook]]
* [https://docs.google.com/document/d/1TWlG6CD_VY5tr_5aqwGQQht6kyJLTa8cRtoKj0NhpgI/edit?usp=sharing Reimbursement Form] - paper
* [https://docs.google.com/forms/d/e/1FAIpQLSf14WEmj-PGCxuc3I95aa3u9k3yA8Rb0rQfXM_HKdqLrOUceg/viewform Reimbursement Form] - digital

=== Community ===
* [[Member Resources]]
* [https://www.portcitymakerspace.com/the-shop/codeofconduct/ Code of Conduct]
* [[Slack]] - member chat
* [https://www.facebook.com/groups/makerspacers/ PCMS Facebook Group]
* [[Helpful Links]]

=== Reporting Forms ===
* [https://docs.google.com/a/portcitymakerspace.com/forms/d/e/1FAIpQLSedW6qzzjHyghzZ6xrYgmNJOWycDUgToh9c8o_qjXzlV8Sxxg/viewform Maintenance Request Form]
* [https://docs.google.com/forms/d/e/1FAIpQLSeGHYNiPlKLBCbFqtW_YJm_9Iad6mdhojFDoL9-8CUVXE3_QA/viewform?usp=sharing&ouid=117523248034611898107 Maintenance Log Form]
* [https://docs.google.com/forms/d/e/1FAIpQLSdozvwZiWFSMsdtE1kPHRu3bHUr9RMuhuvCJ_Qg2ZpVAYD_vw/viewform Facility Issue Reporting Form]
* [https://docs.google.com/forms/d/e/1FAIpQLScOPdtrgzdbq0OdiHgQCn5G-jBgh7efWJ28YEs6BWUa9nM6JA/viewform?usp=dialog Incident Report Form]
* [https://docs.google.com/forms/d/e/1FAIpQLSe8HlKJMy_X5C9WjQNGnqCMwnjBkeqSVScGE-7ls6aHJLVYDw/viewform Entrance Survey]
* [https://docs.google.com/forms/d/e/1FAIpQLSdh-GagNuFa8J5xxPZhJnEw8etlfdJigUOP95U1kBehshHyGA/viewform Exit Survey]
* [https://docs.google.com/forms/d/e/1FAIpQLSfGDYmNRKrSsFCmCBUq6DsQiP0Y_fXZlOG0SCWBmgCOamoQvg/viewform?usp=sf_link Feedback and Suggestions]
* [https://docs.google.com/forms/d/1UGDuBa48ce35kriygEdNQE9DHW755gBbfxbfQVfQ16Q/edit Issue Reporting Form]
* [https://docs.google.com/forms/d/e/1FAIpQLSd5L_f12g-McErkW4fvycb4IZ0PiYofy8RHEC1GQMAzRn510g/viewform Safety Checkout Form]
* [https://docs.google.com/forms/d/e/1FAIpQLSenKWbfMIrtg2ggIadyZYjQ2Uekd6pqR4fJsV_xiZ65f75bLQ/viewform Purchase Request Form]

Main Page

2026-04-01T02:27:01Z

AlexN: /* Community */

{{:WikiIntro}}

=== General ===
*[http://www.portcitymakerspace.com Main Website]
*[http://www.portcitymakerspace.com/events Events Calendar]
* [[Board of Directors]]
- - - - - - - -
* [[:Category:Spaces]]
* [[:Category:Tool]]
* [[:Category:Member Resources]]
* [[:Category:Projects]]
* [[:Category:Volunteer]]

=== Spaces ===
* [[Auto Shop]]
* [[Bike Shop]]
* [[Class Room]]
* [[CNC Room]]
* [[Electronics Lab]]
* [[Metal Shop]]
* [[Pottery Studio]]
* [[Textiles Lab]]
* [[Wood Shop]]

=== Tools ===
* [[:Category:Tool]]
* [https://drive.google.com/open?id=0BzVFua5o5J7YfkFXS2V6RnI2N0xocW1HOGpRMmhtWHZ3OHh6TElkQVdxNGQtOW5yRDNqem8 Tool Manuals]
* [https://drive.google.com/open?id=1SZ1rm5JCMRIMi-ZAhYHVTbz-E2XO922s MSDS Sheets]

=== Volunteer ===
* [[:Category:Volunteer]]
* [https://www.portcitymakerspace.com/calendar/volunteer-calendar/ Volunteer Calendar]
* [[Committees]]
* [https://trello.com/b/MqJnX56X/desk-volunteers Desk Volunteer Trello]
* [https://docs.google.com/forms/d/e/1FAIpQLSdhTCz7EjAB6Z2J9YTLE2VOu6anZ7x7yLvrOMuqy6bZDs45jg/viewform Volunteer Log]
* [https://docs.google.com/document/d/15mpvdlusLNodWIVeW3LOz0Q22AAwcm7-1PTc3QTH8V8/edit?usp=sharing Volunteer Manual]

=== Instructors ===
* [[:Category:Instructor]]
* [[Instructor Handbook]]
* [https://docs.google.com/document/d/1TWlG6CD_VY5tr_5aqwGQQht6kyJLTa8cRtoKj0NhpgI/edit?usp=sharing Reimbursement Form] - paper
* [https://docs.google.com/forms/d/e/1FAIpQLSf14WEmj-PGCxuc3I95aa3u9k3yA8Rb0rQfXM_HKdqLrOUceg/viewform Reimbursement Form] - digital

=== Community ===
* [[Member Resources]]
* [https://www.portcitymakerspace.com/the-shop/codeofconduct/ Code of Conduct]
* [[Slack]] - member chat
* [https://www.facebook.com/groups/makerspacers/ PCMS Facebook Group]
* [[Helpful Links]]

=== Reporting Forms ===
* [https://docs.google.com/a/portcitymakerspace.com/forms/d/e/1FAIpQLSedW6qzzjHyghzZ6xrYgmNJOWycDUgToh9c8o_qjXzlV8Sxxg/viewform Maintenance Request Form]
* [https://docs.google.com/forms/d/e/1FAIpQLSeGHYNiPlKLBCbFqtW_YJm_9Iad6mdhojFDoL9-8CUVXE3_QA/viewform?usp=sharing&ouid=117523248034611898107 Maintenance Log Form]
* [https://docs.google.com/forms/d/e/1FAIpQLSdozvwZiWFSMsdtE1kPHRu3bHUr9RMuhuvCJ_Qg2ZpVAYD_vw/viewform Facility Issue Reporting Form]
* [https://docs.google.com/forms/d/e/1FAIpQLScOPdtrgzdbq0OdiHgQCn5G-jBgh7efWJ28YEs6BWUa9nM6JA/viewform?usp=dialog Incident Report Form]
* [https://docs.google.com/forms/d/e/1FAIpQLSe8HlKJMy_X5C9WjQNGnqCMwnjBkeqSVScGE-7ls6aHJLVYDw/viewform Entrance Survey]
* [https://docs.google.com/forms/d/e/1FAIpQLSdh-GagNuFa8J5xxPZhJnEw8etlfdJigUOP95U1kBehshHyGA/viewform Exit Survey]
* [https://docs.google.com/forms/d/e/1FAIpQLSfGDYmNRKrSsFCmCBUq6DsQiP0Y_fXZlOG0SCWBmgCOamoQvg/viewform?usp=sf_link Feedback and Suggestions]
* [https://docs.google.com/forms/d/1UGDuBa48ce35kriygEdNQE9DHW755gBbfxbfQVfQ16Q/edit Issue Reporting Form]
* [https://docs.google.com/forms/d/e/1FAIpQLSd5L_f12g-McErkW4fvycb4IZ0PiYofy8RHEC1GQMAzRn510g/viewform Safety Checkout Form]
* [https://docs.google.com/forms/d/e/1FAIpQLSenKWbfMIrtg2ggIadyZYjQ2Uekd6pqR4fJsV_xiZ65f75bLQ/viewform Purchase Request Form]

Main Page

2026-04-01T02:26:47Z

AlexN: /* Reporting Forms */

{{:WikiIntro}}

=== General ===
*[http://www.portcitymakerspace.com Main Website]
*[http://www.portcitymakerspace.com/events Events Calendar]
* [[Board of Directors]]
- - - - - - - -
* [[:Category:Spaces]]
* [[:Category:Tool]]
* [[:Category:Member Resources]]
* [[:Category:Projects]]
* [[:Category:Volunteer]]

=== Spaces ===
* [[Auto Shop]]
* [[Bike Shop]]
* [[Class Room]]
* [[CNC Room]]
* [[Electronics Lab]]
* [[Metal Shop]]
* [[Pottery Studio]]
* [[Textiles Lab]]
* [[Wood Shop]]

=== Tools ===
* [[:Category:Tool]]
* [https://drive.google.com/open?id=0BzVFua5o5J7YfkFXS2V6RnI2N0xocW1HOGpRMmhtWHZ3OHh6TElkQVdxNGQtOW5yRDNqem8 Tool Manuals]
* [https://drive.google.com/open?id=1SZ1rm5JCMRIMi-ZAhYHVTbz-E2XO922s MSDS Sheets]

=== Volunteer ===
* [[:Category:Volunteer]]
* [https://www.portcitymakerspace.com/calendar/volunteer-calendar/ Volunteer Calendar]
* [[Committees]]
* [https://trello.com/b/MqJnX56X/desk-volunteers Desk Volunteer Trello]
* [https://docs.google.com/forms/d/e/1FAIpQLSdhTCz7EjAB6Z2J9YTLE2VOu6anZ7x7yLvrOMuqy6bZDs45jg/viewform Volunteer Log]
* [https://docs.google.com/document/d/15mpvdlusLNodWIVeW3LOz0Q22AAwcm7-1PTc3QTH8V8/edit?usp=sharing Volunteer Manual]

=== Instructors ===
* [[:Category:Instructor]]
* [[Instructor Handbook]]
* [https://docs.google.com/document/d/1TWlG6CD_VY5tr_5aqwGQQht6kyJLTa8cRtoKj0NhpgI/edit?usp=sharing Reimbursement Form] - paper
* [https://docs.google.com/forms/d/e/1FAIpQLSf14WEmj-PGCxuc3I95aa3u9k3yA8Rb0rQfXM_HKdqLrOUceg/viewform Reimbursement Form] - digital

=== Community ===
* [[Member Resources]]
* [https://www.portcitymakerspace.com/the-shop/codeofconduct/ Code of Conduct]
* [[Slack]] - member chat
* [https://www.facebook.com/groups/makerspacers/ PCMS Facebook Group]
* [[Helpful Links]]
* [[List of Forms]]

=== Reporting Forms ===
* [https://docs.google.com/a/portcitymakerspace.com/forms/d/e/1FAIpQLSedW6qzzjHyghzZ6xrYgmNJOWycDUgToh9c8o_qjXzlV8Sxxg/viewform Maintenance Request Form]
* [https://docs.google.com/forms/d/e/1FAIpQLSeGHYNiPlKLBCbFqtW_YJm_9Iad6mdhojFDoL9-8CUVXE3_QA/viewform?usp=sharing&ouid=117523248034611898107 Maintenance Log Form]
* [https://docs.google.com/forms/d/e/1FAIpQLSdozvwZiWFSMsdtE1kPHRu3bHUr9RMuhuvCJ_Qg2ZpVAYD_vw/viewform Facility Issue Reporting Form]
* [https://docs.google.com/forms/d/e/1FAIpQLScOPdtrgzdbq0OdiHgQCn5G-jBgh7efWJ28YEs6BWUa9nM6JA/viewform?usp=dialog Incident Report Form]
* [https://docs.google.com/forms/d/e/1FAIpQLSe8HlKJMy_X5C9WjQNGnqCMwnjBkeqSVScGE-7ls6aHJLVYDw/viewform Entrance Survey]
* [https://docs.google.com/forms/d/e/1FAIpQLSdh-GagNuFa8J5xxPZhJnEw8etlfdJigUOP95U1kBehshHyGA/viewform Exit Survey]
* [https://docs.google.com/forms/d/e/1FAIpQLSfGDYmNRKrSsFCmCBUq6DsQiP0Y_fXZlOG0SCWBmgCOamoQvg/viewform?usp=sf_link Feedback and Suggestions]
* [https://docs.google.com/forms/d/1UGDuBa48ce35kriygEdNQE9DHW755gBbfxbfQVfQ16Q/edit Issue Reporting Form]
* [https://docs.google.com/forms/d/e/1FAIpQLSd5L_f12g-McErkW4fvycb4IZ0PiYofy8RHEC1GQMAzRn510g/viewform Safety Checkout Form]
* [https://docs.google.com/forms/d/e/1FAIpQLSenKWbfMIrtg2ggIadyZYjQ2Uekd6pqR4fJsV_xiZ65f75bLQ/viewform Purchase Request Form]

Main Page

2026-04-01T02:20:29Z

AlexN: trying out a revised layout

{{:WikiIntro}}

=== General ===
*[http://www.portcitymakerspace.com Main Website]
*[http://www.portcitymakerspace.com/events Events Calendar]
* [[Board of Directors]]
- - - - - - - -
* [[:Category:Spaces]]
* [[:Category:Tool]]
* [[:Category:Member Resources]]
* [[:Category:Projects]]
* [[:Category:Volunteer]]

=== Spaces ===
* [[Auto Shop]]
* [[Bike Shop]]
* [[Class Room]]
* [[CNC Room]]
* [[Electronics Lab]]
* [[Metal Shop]]
* [[Pottery Studio]]
* [[Textiles Lab]]
* [[Wood Shop]]

=== Tools ===
* [[:Category:Tool]]
* [https://drive.google.com/open?id=0BzVFua5o5J7YfkFXS2V6RnI2N0xocW1HOGpRMmhtWHZ3OHh6TElkQVdxNGQtOW5yRDNqem8 Tool Manuals]
* [https://drive.google.com/open?id=1SZ1rm5JCMRIMi-ZAhYHVTbz-E2XO922s MSDS Sheets]

=== Volunteer ===
* [[:Category:Volunteer]]
* [https://www.portcitymakerspace.com/calendar/volunteer-calendar/ Volunteer Calendar]
* [[Committees]]
* [https://trello.com/b/MqJnX56X/desk-volunteers Desk Volunteer Trello]
* [https://docs.google.com/forms/d/e/1FAIpQLSdhTCz7EjAB6Z2J9YTLE2VOu6anZ7x7yLvrOMuqy6bZDs45jg/viewform Volunteer Log]
* [https://docs.google.com/document/d/15mpvdlusLNodWIVeW3LOz0Q22AAwcm7-1PTc3QTH8V8/edit?usp=sharing Volunteer Manual]

=== Instructors ===
* [[:Category:Instructor]]
* [[Instructor Handbook]]
* [https://docs.google.com/document/d/1TWlG6CD_VY5tr_5aqwGQQht6kyJLTa8cRtoKj0NhpgI/edit?usp=sharing Reimbursement Form] - paper
* [https://docs.google.com/forms/d/e/1FAIpQLSf14WEmj-PGCxuc3I95aa3u9k3yA8Rb0rQfXM_HKdqLrOUceg/viewform Reimbursement Form] - digital

=== Community ===
* [[Member Resources]]
* [https://www.portcitymakerspace.com/the-shop/codeofconduct/ Code of Conduct]
* [[Slack]] - member chat
* [https://www.facebook.com/groups/makerspacers/ PCMS Facebook Group]
* [[Helpful Links]]
* [[List of Forms]]

=== Reporting Forms ===
* [https://docs.google.com/a/portcitymakerspace.com/forms/d/e/1FAIpQLSedW6qzzjHyghzZ6xrYgmNJOWycDUgToh9c8o_qjXzlV8Sxxg/viewform Maintenance Request Form]
* [https://docs.google.com/forms/d/e/1FAIpQLSeGHYNiPlKLBCbFqtW_YJm_9Iad6mdhojFDoL9-8CUVXE3_QA/viewform?usp=sharing&ouid=117523248034611898107 Maintenance Log Form]
* [https://docs.google.com/forms/d/e/1FAIpQLSdozvwZiWFSMsdtE1kPHRu3bHUr9RMuhuvCJ_Qg2ZpVAYD_vw/viewform Facility Issue Reporting Form]
* [https://docs.google.com/forms/d/e/1FAIpQLSe8HlKJMy_X5C9WjQNGnqCMwnjBkeqSVScGE-7ls6aHJLVYDw/viewform Entrance Survey]
* [https://docs.google.com/forms/d/e/1FAIpQLSfGDYmNRKrSsFCmCBUq6DsQiP0Y_fXZlOG0SCWBmgCOamoQvg/viewform?usp=sf_link Feedback and Suggestions]
* [https://docs.google.com/forms/d/1UGDuBa48ce35kriygEdNQE9DHW755gBbfxbfQVfQ16Q/edit Issue Reporting Form]
* [https://docs.google.com/forms/d/e/1FAIpQLSd5L_f12g-McErkW4fvycb4IZ0PiYofy8RHEC1GQMAzRn510g/viewform Safety Checkout Form]
* [https://docs.google.com/forms/d/e/1FAIpQLSenKWbfMIrtg2ggIadyZYjQ2Uekd6pqR4fJsV_xiZ65f75bLQ/viewform Purchase Request Form]

Committees

2026-04-01T01:57:04Z

AlexN: /* Shop Committees */

Groups of members and/or volunteers that are focused on a specific area or activity in the makerspace. Any group of 3 people with a common interest can request to form a committee and be given authority to do things around the space.

Committees typically meet once a month on a specific day of the month (first Friday, third Tuesday, etc).

=Shop Committees=
These are committees consisting of members that make use of the shops and want to contribute their time and energy towards improving it. These groups typically discuss topics like organizing, equipment upkeep and purchases, improvement projects, classes, and more.

Members are welcome to join any Shop Committee they are interested in to get involved.

Meetings are posted on the [https://www.portcitymakerspace.com/meetings/ Meetings page] alongside classes and events.

Below you can find the current Shop Manager, as well as a link to the google drive folder where meeting notes and agendas are kept.

Consider joining a [[Google Group]] or head over to [[Slack]] and join a channel to keep in touch with other members or volunteers interested in that shop.

{| class="wikitable"
|'''Committee'''
|'''Shop Manager'''
|'''Google Drive Folder'''
|-
|Auto Shop
|Lam Detzler
|[https://drive.google.com/drive/folders/0BzVFua5o5J7YfnJGYkdrV3VTMjdHSzdqVUlwYzRaTUxhRDdheS1RdWdBVjUzZEVUWFNFQnc?usp=sharing link]
|-
|Bike Shop
|David Josko
|[https://drive.google.com/drive/folders/0BzVFua5o5J7YSzFTVE5zSkFJVXc?usp=sharing link]
|-
|Electronics Lab
|Rob Speed
|[https://drive.google.com/drive/folders/0BzVFua5o5J7YfnVwb0Nod1hHSFVNbk5KRERkWXRSZWtMR3dDWDZ1VXFnSkZYYTNiQnRCekk?usp=sharing link]
|-
|Machine Shop
|Charlie Patten
|[https://drive.google.com/drive/folders/0BzVFua5o5J7YfndxVG5tVnlhaVYydkdJcUFDYU5jWDVsbktXX3JJdVo0eWJIb2txeXF2V2s?usp=sharing link]
|-
|Metal Shop
|Neil Rudnick
|[https://drive.google.com/drive/folders/0BzVFua5o5J7YfnBvTGJ1YUZJQ054d0VYZ0diTHV1S0pOOFptNDhCd1Z6Y1BkYVpLRzJmZU0?usp=sharing link]
|-
|Textiles Lab
|Anna Morse and David Leong
|[https://drive.google.com/drive/folders/0BzVFua5o5J7YfmU3YXlKWTY5WnRtbmM5R0J2NUlSNGtmUWFhUlJWN1dheDNIRFJTT3pXMmc?usp=sharing link]
|-
|Wood Shop
|Jeff Halldorson and Brian Bridwell
|[https://drive.google.com/drive/folders/0BzVFua5o5J7YfkNGTXNIT1N5TlhPdGVJZ0xOeThINXlPS1NJTUhXQzBfc3oyY1JoOW1Md28?usp=sharing link]
|}

=Board Committees=
These are committees responsible for a particular aspect of the organization and typically consist of at least one director as a chairperson. Members and volunteers can participate in these committees. See the [[Board of Directors]] page for a list of directors.

{| class="wikitable"
|'''Committee'''
|'''Chair'''
|'''Members'''
|'''Email'''
|'''Responsibilities'''
|-
|Development (Fundraising)
|Sarah Illingworth
|
|devcom@portcitymakerspace.com
|Oversees, manages, and/or performs all fundraising-related projects. Includes coordination of grant applications, donor solicitation, organization of fundraisers, etc. Organization of volunteer workforces is included in responsibilities. Coordination with outside parties for collaborative fundraising efforts is the responsibility of this committee.
|-
|Executive
|Mike Lianza
|Dani Clever-Beaumont, Jack Segal, Peter Boyd
|excom@portcitymakerspace.com
|The executive officers of the board. Only meet for high-level issues and/or emergencies.
|-
|Facilities
|Alex Nunn
|
|facilities@portcitymakerspace.com
|Oversees, manages, and/or performs all facilities-related projects, including building maintenance, repairs, upgrades, and refits. Scope of projects includes but is not limited to electrical, plumbing, HVAC, interior/exterior walls, foundations, floors, roof, fire suppression, and fire alarms. Organization of volunteer workforces is included in responsibilities. Responsible for coordinating with the property owner to implement tasks outside of PCMS responsibility.
|-
|Finance
|Peter Boyd
|
|finance@portcitymakerspace.com
|Oversees and manages the finances of the organization. Creates and reviews annual budget.
|-
|Marketing
|Mike Lianza
|
|marketing@portcitymakerspace.com
|Oversees and manages our marketing and communications to the public and our members.
|-
|Nominating and Governance
|
|
|nomgov@portcitymakerspace.com
|-
|Operations
|
|
|operations@portcitymakerspace.com
|Staff and volunteer management and documentation of processes.
|-
|Programming
|
|
|programming@portcitymakerspace.com
|Oversees and manages our membership, classes, storage offerings, and other programs we may offer.
|-
|Strategic Planning
|
|
|sptaskforce@portcitymakerspace.com
|Oversees and works with the board to develop a strategic plan to guide the organization.
|}

=Board Task Forces=
These are similar to committees, but these exist as temporary groups for a more specific purpose than most committees.

{| class="wikitable"
|'''Task Force'''
|'''Chair'''
|'''Members'''
|'''Email'''
|-
|COVID
|
|
|covid-19@portcitymakerspace.com
|-
|Diversity, Equity, and Inclusion
|
|
|welcome@portcitymakerspace.com
|-
|Location Planning
|Peter Boyd
|
|
|}

[[Category: Communication]]

[[Category: Volunteer]]

Committees

2026-04-01T01:56:36Z

AlexN: updating committees, leaving blank the ones that need to be verified

Groups of members and/or volunteers that are focused on a specific area or activity in the makerspace. Any group of 3 people with a common interest can request to form a committee and be given authority to do things around the space.

Committees typically meet once a month on a specific day of the month (first Friday, third Tuesday, etc).

=Shop Committees=
These are committees consisting of members that make use of the shops and want to contribute their time and energy towards improving it. These groups typically discuss topics like organizing, equipment upkeep and purchases, improvement projects, classes, and more.

Members are welcome to join any Shop Committee they are interested in to get involved.

Meetings are posted on the [https://www.portcitymakerspace.com/meetings/ Meetings page] alongside classes and events.

Below you can find the current Shop Manager, as well as a link to the google drive folder where meeting notes and agendas are kept.

Consider joining a [[Google Group]] or head over to [[Slack]] and join a channel to keep in touch with other members or volunteers interested in that shop.

{| class="wikitable"
|'''Committee'''
|'''Shop Manager'''
|'''Google Drive Folder'''
|-
|Auto Shop
|Lam Detzler
|[https://drive.google.com/drive/folders/0BzVFua5o5J7YfnJGYkdrV3VTMjdHSzdqVUlwYzRaTUxhRDdheS1RdWdBVjUzZEVUWFNFQnc?usp=sharing link]
|-
|Bike Shop
|David Josko
|[https://drive.google.com/drive/folders/0BzVFua5o5J7YSzFTVE5zSkFJVXc?usp=sharing link]
|-
|Electronics Lab
|Rob Speed
|[https://drive.google.com/drive/folders/0BzVFua5o5J7YfnVwb0Nod1hHSFVNbk5KRERkWXRSZWtMR3dDWDZ1VXFnSkZYYTNiQnRCekk?usp=sharing link]
|-
|Machine Shop
|Charlie Patten
|[https://drive.google.com/drive/folders/0BzVFua5o5J7YfndxVG5tVnlhaVYydkdJcUFDYU5jWDVsbktXX3JJdVo0eWJIb2txeXF2V2s?usp=sharing link]
|-
|Metal Shop
|Neil Rudnick
|[https://drive.google.com/drive/folders/0BzVFua5o5J7YfnBvTGJ1YUZJQ054d0VYZ0diTHV1S0pOOFptNDhCd1Z6Y1BkYVpLRzJmZU0?usp=sharing link]
|-
|Textiles Lab
|Anna Morse and David Leong
|[https://drive.google.com/drive/folders/0BzVFua5o5J7YfmU3YXlKWTY5WnRtbmM5R0J2NUlSNGtmUWFhUlJWN1dheDNIRFJTT3pXMmc?usp=sharing link]
|-
|Wood Shop
|Jeff Halldorson
|[https://drive.google.com/drive/folders/0BzVFua5o5J7YfkNGTXNIT1N5TlhPdGVJZ0xOeThINXlPS1NJTUhXQzBfc3oyY1JoOW1Md28?usp=sharing link]
|}

=Board Committees=
These are committees responsible for a particular aspect of the organization and typically consist of at least one director as a chairperson. Members and volunteers can participate in these committees. See the [[Board of Directors]] page for a list of directors.

{| class="wikitable"
|'''Committee'''
|'''Chair'''
|'''Members'''
|'''Email'''
|'''Responsibilities'''
|-
|Development (Fundraising)
|Sarah Illingworth
|
|devcom@portcitymakerspace.com
|Oversees, manages, and/or performs all fundraising-related projects. Includes coordination of grant applications, donor solicitation, organization of fundraisers, etc. Organization of volunteer workforces is included in responsibilities. Coordination with outside parties for collaborative fundraising efforts is the responsibility of this committee.
|-
|Executive
|Mike Lianza
|Dani Clever-Beaumont, Jack Segal, Peter Boyd
|excom@portcitymakerspace.com
|The executive officers of the board. Only meet for high-level issues and/or emergencies.
|-
|Facilities
|Alex Nunn
|
|facilities@portcitymakerspace.com
|Oversees, manages, and/or performs all facilities-related projects, including building maintenance, repairs, upgrades, and refits. Scope of projects includes but is not limited to electrical, plumbing, HVAC, interior/exterior walls, foundations, floors, roof, fire suppression, and fire alarms. Organization of volunteer workforces is included in responsibilities. Responsible for coordinating with the property owner to implement tasks outside of PCMS responsibility.
|-
|Finance
|Peter Boyd
|
|finance@portcitymakerspace.com
|Oversees and manages the finances of the organization. Creates and reviews annual budget.
|-
|Marketing
|Mike Lianza
|
|marketing@portcitymakerspace.com
|Oversees and manages our marketing and communications to the public and our members.
|-
|Nominating and Governance
|
|
|nomgov@portcitymakerspace.com
|-
|Operations
|
|
|operations@portcitymakerspace.com
|Staff and volunteer management and documentation of processes.
|-
|Programming
|
|
|programming@portcitymakerspace.com
|Oversees and manages our membership, classes, storage offerings, and other programs we may offer.
|-
|Strategic Planning
|
|
|sptaskforce@portcitymakerspace.com
|Oversees and works with the board to develop a strategic plan to guide the organization.
|}

=Board Task Forces=
These are similar to committees, but these exist as temporary groups for a more specific purpose than most committees.

{| class="wikitable"
|'''Task Force'''
|'''Chair'''
|'''Members'''
|'''Email'''
|-
|COVID
|
|
|covid-19@portcitymakerspace.com
|-
|Diversity, Equity, and Inclusion
|
|
|welcome@portcitymakerspace.com
|-
|Location Planning
|Peter Boyd
|
|
|}

[[Category: Communication]]

[[Category: Volunteer]]

Auto Lift

2026-03-18T18:09:58Z

AlexN: /* Auto Lift Safety Guide */ took out old note about notifying manager about the key, reformatted some of the policy list and changed some verbage.

[[File:Autolift.jpg|300px|thumb]]

=About this machine=
*Model: LFS-9
*Two-post lift
*Lifting capacity: 9000lbs
*Pads - 3" x 5"

=Auto Lift Safety Guide=
'''''Do not attempt to use the Auto Lift if you have not been cleared to use it.'''''
''There is a $20 fee and a specific safety waiver associated with this safety checkout.''

The auto lift is a great tool for automotive maintenance. Being able to freely access the underside of a vehicle with the wheels off the ground makes repair much easier. Because of the danger of having a vehicle overhead there are many precautions to take while operating a lift and working on a lifted car.

==Safety==
The most important thing is to make sure the vehicle is
# '''Within the weight limit of the lift.''' Our lift can handle up to 9000lbs.
# '''Safe to lift.''' Intact lift points, has lift points intact, parts will not fall off of it or interfere with the operation of the lift. If it is rusted out and could collapse, do not lift it.
# '''Secure on the lift.''' If it is not stable and secure it can slide off and kill you.

==Policy==
# '''Pack in, pack out.''' All shops have a pack-in pack-out policy, which means you need to make the space available for others to use when you are done for the day. This means vehicles must leave with you.
#'''Reserve Time:''' Use the website to reserve time on the Auto Lift every time you use it. If your time runs over, make a new reservation. This is important so other members know whether the lift is occupied or available.
# '''If you get stuck:''' Sometimes a part breaks and you can’t get the vehicle home until the next day.
## If that happens, send a message to the General Manager explaining what happened and how long it will be there.
## Try to get the vehicle off the lift and outside so the lift is available for other members.
## If you can’t take it off the lift, stick a note on the dashboard with your name and when it will be removed.
# '''Project Parking''': For longer-term projects, you can rent a spot for $10/day for up to 2 weeks. Must be paid up front and planned ahead. Only one space available at a time.
# '''Trash:'''
## Recycling bins in the Classroom and out by the fence.
## Metal scrap barrel outside the garage bays.
## Oily rags go in the red metal can for fire safety.
## If it doesn’t belong in any of those receptacles, take it with you and dispose of it yourself. Most towns host a Hazardous Waste Day annually to take odd chemicals that can't safely be disposed of otherwise.
# '''Waste oil and fluids:''' Take your oil and other fluids with you.
## Oil can be taken back to the store you bought it from, Precision Auto around the corner, garages, etc
## Do not leave “extra” fluids as a courtesy to other members - they will likely not get used before they expire, turning into hazardous waste that the Makerspace then has to dispose of.
# '''Leave the shop cleaner than you found it!'''
## Clean up oil spills with oil absorber.
## Clean off all tools and work surfaces.
## Sweep the floor, mop if it's gross.
## Throw out trash and recycling. If trash can is full, please replace with new bag and put full bag in trash bin outside.

==Parts of the Lift==
[[File:Autolift-swingarms.jpg|200px|thumb|none|The swing arm assembly]]
[[File:Autolift-pads.jpg|200px|thumb|none|The lifting pads on the swing arms]]
[[File:Autolift-risers.jpg|200px|thumb|none|Risers for the arms]]
[[File:Autolift-locks.jpg|200px|thumb|none|Lock mechanism on the swing arm assembly]]
[[File:Autolift-motorandcontrols.jpg|200px|thumb|none|Motor and controls]]
* The posts
* The hydraulic pistons
* The swing arm assembly: swing arms, lifting pads, risers, the locks
* The hydraulic motor, with lift button and lower lever

== Lift Operation Guide ==

=== Centering the Vehicle ===
* Use the yellow centering line when driving in to align left-right.
* Front-rear alignment varies depending on vehicle length and wheelbase.
* Adjust until properly centered.
* '''Never''' lift an off-center vehicle! Take the time to do it right.
[[File:Lift-align-left-right.jpg|200px|thumb|center|A vehicle properly centered between the posts. Note the equal distance between each side of the vehicle and the yellow centering line. ]]

=== Powering On The Lift ===
* The Auto Lift is RFID-locked. You must get a safety checkout before using it. Once you do, you can swipe your badge on the reader to turn the lift on. The light pole above the box should illuminate green for 10 minutes. Afterwards, the lift will shut off. If you need to use the lift again to reposition the vehicle, simply swipe your badge again.

=== Finding Lift Points ===
Most vehicles are '''unibody'''. These are lifted from "pinch welds" located behind the front wheels and in front of the rear wheels. Most large trucks and SUVs are '''body on frame'''. These are lifted from the frame itself - see the reference image below. The black boxes indicate where the lift arms should be positioned on your vehicle. If you have trouble locating these points, look up the lift points for your specific year/make/model.
[[File:Lift points.png|200px|thumb|center]]
[[File:Lift-point-front.jpg|200px|thumb|center|This is what most lift points look like on unibody vehicles. Note how the lift pad is properly centered along the pinch weld and is not in contact with other, non-load-bearing bodywork.]]

=== Preparing The Vehicle ===
# Choose the correct set of pads and/or risers for your vehicle. '''Do not mix and match risers''' - only use the same height at all four corners.
# Raise lift slowly until the pads are close to the vehicle's frame, but not quite touching.
# Stop and check all four lift points again, adjusting if necessary.
# Before lifting fully, make sure the area around the vehicle is clear of all equipment and debris.
# Announce "Lifting!" to the room, so others are aware. Say it even if you think the room is empty - someone may be out of sight.
# Press and hold the "raise" button until the vehicle is about 1ft off the ground, then stop.

=== Check Vehicle Stability ===
# Go to each corner of the vehicle and shove it gently.
# If the vehicle feels stable, shove it harder. Check all four corners.
# If the vehicle becomes unstable, '''stop immediately''' and lower it to the ground. Check your lift points and try again.
# If the vehicle remains stable, you may proceed.

=== Lifting The Vehicle ===
As you lift the vehicle, take note of the "clicks" you hear. Each pair of clicks occurs when the lift arms move past a post lock.

# Say "Lifting!"
# Listen for the “clicks” as you raise - you should hear them in pairs, one from each post as the vehicle rises.
# Raise the vehicle to one pair of "clicks" above your desired height.
# Ensure you hear '''both posts click''' before stopping. If unsure, lower it down a bit and try again.
# Pull the "lower" lever to drop the vehicle onto the post locks. Hold it until the vehicle stops moving.

You are now ready to work!

=== Adjusting Height ===
# Say "Lifting!"
# Hold the raise button until both arms rise off the post locks.
# Pull both lock releases - there is one per post, a total of two.
# Hold lever to lower vehicle until it is slightly below desired height.
# Raise vehicle until you hear both locks click.
# Lower vehicle again to settle onto locks.

When you want to lower the vehicle to the ground, follow the first three steps, then bring the vehicle all the way down.

=== Height Limit Sensor ===
The Auto Lift has a height limit sensor which cuts power to the "raise" button if the vehicle rises above a certain height. This prevents you from crashing into the garage door or ceiling lights. '''Do not tamper with the height sensor.''' If you believe it is malfunctioning, contact the shop manager or general manager.

If you trip the height limit switch and lower the vehicle onto the post locks, you may not be able to raise the vehicle again to release the locks. If this occurs, there is a black "override" button located on the bottom of the RFID box. To raise the vehicle, swipe your badge and hold BOTH the "override" and "raise" buttons at the same time. '''Watch the vehicle closely''' and only raise it enough to release the post locks and lower the vehicle. '''Never use the override button unless your vehicle is stuck at the top.'''

=== Re-Aligning The Posts ===
Sometimes, the lift posts get slightly out of sync with each other and one side will raise before the other. A difference of a couple inches is not an issue. However, if you notice a long delay then you should re-align the posts before raising a vehicle. To do this, make sure the lift area is completely clear of vehicles, tools, and debris. Then simply raise the arms all the way to the top of the posts, and lower them back down to the ground.

==Steps for Lowering the Car==
# '''Clean up the surrounding area''' and make sure the bay is clear and nothing is underneath the car.
# '''Raise the car slightly''' to take pressure off of safety locks.
# Manually '''release the locks on BOTH sides''' of the lift.
# Lower the car slowly.
# Pull back the lift arms. Replace the risers in the rack on the posts if they have been used.
# Drive vehicle out of the bay.
# Do a final sweep of the area, clean up any spills, throw away any trash.

==Additional Notes for Working on the Lift==
* Avoid removing things that may '''shift the center of mass''' and cause the car to tip.
* '''Avoid hitting the lift arms''' or using force that could shift the car off of the lift arms.
* Plan ahead! Research the repair you are doing, ensure you have all the parts, or have a plan to get parts.
* Plan for 2-5 times the amount of time you’ll think you need.
* If you have rusty parts you know need to come off, spray them with PB Blaster at least a day in advance to help it come loose easier.

==NEVER Do These==
* NEVER try to lift a car with rusty rotted lift points or rocker panels.
* NEVER lift a car with someone in it.
* NEVER climb on the lift or go inside your car while it is raised. Lower the vehicle so the tires are touching the ground if you need to access the inside.
* Do not hit or drive over the lift arms.
* Do not intentionally lower a car onto something.
* Do not lift something other than a car.
* '''Do not use wooden blocks, bricks''', or anything else between the lifting pads and the lift points.

=Other Safety Information=
*[https://www.derekweaver.com/learn/2-post-lift/ Derek Weaver - 2-Post Lifts] - A very good run-down on using a 2 post lift
*[https://www.bendpak.com/blog/two-post-safety/ BendPak - Two-Post Lift Safety: Lifting Points, Adapters and Common Sense]
*[http://cdn.gregsmithequipment.com/documents/manuals/2postlifts/Letter_Apex-9BP_Manual_ATTD-APEX9BP.pdf Atlas Apex 9BP Manual] - Manual for a similar lift, includes information about common lifting points

[[Category: Tool]]
[[Category: Auto Shop]]
[[Category: Safety Checkout]]
[[Category:_RFID_Tool_Access]]

Auto Lift

2026-03-18T18:04:11Z

AlexN: adjusted the picture formatting. made the ones showing lift points thumbnail-sized instead of full-size, and centered them. Changed alignment for the photos of the parts of the lift to "none" which puts it on the left and within its section instead of on the right.

[[File:Autolift.jpg|300px|thumb]]

=About this machine=
*Model: LFS-9
*Two-post lift
*Lifting capacity: 9000lbs
*Pads - 3" x 5"

=Auto Lift Safety Guide=
'''''Do not attempt to use the Auto Lift if you have not been cleared to use it.'''''
''There is a $20 fee and a specific safety waiver associated with this safety checkout.''

The auto lift is a great tool for automotive maintenance. Being able to freely access the underside of a vehicle with the wheels off the ground makes repair much easier. Because of the danger of having a vehicle overhead there are many precautions to take while operating a lift and working on a lifted car.

==Safety==
The most important thing is to make sure the vehicle is
# '''Within the weight limit of the lift.''' Our lift can handle up to 9000lbs.
# '''Safe to lift.''' Intact lift points, has lift points intact, parts will not fall off of it or interfere with the operation of the lift. If it is rusted out and could collapse, do not lift it.
# '''Secure on the lift.''' If it is not stable and secure it can slide off and kill you.

==Policy==
# '''Pack in, pack out.''' All shops have a pack-in pack-out policy, which means you need to make the space available for others to use when you are done for the day. This means vehicles must leave with you.
#'''Reserve Time:''' Use the website to reserve time on the Auto Lift every time you use it. If your time runs over, make a new reservation. This is important so other members know whether the lift is occupied or available.
# '''If you get stuck:''' Sometimes a part breaks and you can’t get the vehicle home until the next day. If that happens, first send a message to the Manager informing him of the situation and how long it will be there.
## Try to get the vehicle off the lift and outside so the lift is available for other members.
## If you can’t take it off the lift, stick a note on the dashboard with your name and when it will be removed.
# '''Project Parking''': For longer-term projects, you can rent a spot for $10/day for up to 2 weeks. Must be paid up front and planned ahead. Only one space available at a time.
# '''Trash:''' Recycling bins in the Classroom and out by the fence. Metal scrap barrel outside the garage bays. Oily rags can for fire safety. If it doesn’t belong in any of those receptacles, take it with you and dispose of it yourself.
# '''Waste oil and fluids:''' Take your oil and other fluids with you.
## Oil can be taken back to the store you bought it from, Precision Auto around the corner, garages, etc
## Do not leave “extra” fluids as a courtesy to other members - they will likely not get used before they expire, turning into hazardous waste that the Makerspace then has to dispose of.
# '''Leave the shop cleaner than you found it.''' Sweep up any debris when you’re done, throw trash away, clean off tools that got greasy, clean up oil spills with oil absorber.
# '''Notify the manager if the lift key has been left in the panel or if the lift has been left on.''' It is a huge liability if the lift is not shut off and locked out.

==Parts of the Lift==
[[File:Autolift-swingarms.jpg|200px|thumb|none|The swing arm assembly]]
[[File:Autolift-pads.jpg|200px|thumb|none|The lifting pads on the swing arms]]
[[File:Autolift-risers.jpg|200px|thumb|none|Risers for the arms]]
[[File:Autolift-locks.jpg|200px|thumb|none|Lock mechanism on the swing arm assembly]]
[[File:Autolift-motorandcontrols.jpg|200px|thumb|none|Motor and controls]]
* The posts
* The hydraulic pistons
* The swing arm assembly: swing arms, lifting pads, risers, the locks
* The hydraulic motor, with lift button and lower lever

== Lift Operation Guide ==

=== Centering the Vehicle ===
* Use the yellow centering line when driving in to align left-right.
* Front-rear alignment varies depending on vehicle length and wheelbase.
* Adjust until properly centered.
* '''Never''' lift an off-center vehicle! Take the time to do it right.
[[File:Lift-align-left-right.jpg|200px|thumb|center|A vehicle properly centered between the posts. Note the equal distance between each side of the vehicle and the yellow centering line. ]]

=== Powering On The Lift ===
* The Auto Lift is RFID-locked. You must get a safety checkout before using it. Once you do, you can swipe your badge on the reader to turn the lift on. The light pole above the box should illuminate green for 10 minutes. Afterwards, the lift will shut off. If you need to use the lift again to reposition the vehicle, simply swipe your badge again.

=== Finding Lift Points ===
Most vehicles are '''unibody'''. These are lifted from "pinch welds" located behind the front wheels and in front of the rear wheels. Most large trucks and SUVs are '''body on frame'''. These are lifted from the frame itself - see the reference image below. The black boxes indicate where the lift arms should be positioned on your vehicle. If you have trouble locating these points, look up the lift points for your specific year/make/model.
[[File:Lift points.png|200px|thumb|center]]
[[File:Lift-point-front.jpg|200px|thumb|center|This is what most lift points look like on unibody vehicles. Note how the lift pad is properly centered along the pinch weld and is not in contact with other, non-load-bearing bodywork.]]

=== Preparing The Vehicle ===
# Choose the correct set of pads and/or risers for your vehicle. '''Do not mix and match risers''' - only use the same height at all four corners.
# Raise lift slowly until the pads are close to the vehicle's frame, but not quite touching.
# Stop and check all four lift points again, adjusting if necessary.
# Before lifting fully, make sure the area around the vehicle is clear of all equipment and debris.
# Announce "Lifting!" to the room, so others are aware. Say it even if you think the room is empty - someone may be out of sight.
# Press and hold the "raise" button until the vehicle is about 1ft off the ground, then stop.

=== Check Vehicle Stability ===
# Go to each corner of the vehicle and shove it gently.
# If the vehicle feels stable, shove it harder. Check all four corners.
# If the vehicle becomes unstable, '''stop immediately''' and lower it to the ground. Check your lift points and try again.
# If the vehicle remains stable, you may proceed.

=== Lifting The Vehicle ===
As you lift the vehicle, take note of the "clicks" you hear. Each pair of clicks occurs when the lift arms move past a post lock.

# Say "Lifting!"
# Listen for the “clicks” as you raise - you should hear them in pairs, one from each post as the vehicle rises.
# Raise the vehicle to one pair of "clicks" above your desired height.
# Ensure you hear '''both posts click''' before stopping. If unsure, lower it down a bit and try again.
# Pull the "lower" lever to drop the vehicle onto the post locks. Hold it until the vehicle stops moving.

You are now ready to work!

=== Adjusting Height ===
# Say "Lifting!"
# Hold the raise button until both arms rise off the post locks.
# Pull both lock releases - there is one per post, a total of two.
# Hold lever to lower vehicle until it is slightly below desired height.
# Raise vehicle until you hear both locks click.
# Lower vehicle again to settle onto locks.

When you want to lower the vehicle to the ground, follow the first three steps, then bring the vehicle all the way down.

=== Height Limit Sensor ===
The Auto Lift has a height limit sensor which cuts power to the "raise" button if the vehicle rises above a certain height. This prevents you from crashing into the garage door or ceiling lights. '''Do not tamper with the height sensor.''' If you believe it is malfunctioning, contact the shop manager or general manager.

If you trip the height limit switch and lower the vehicle onto the post locks, you may not be able to raise the vehicle again to release the locks. If this occurs, there is a black "override" button located on the bottom of the RFID box. To raise the vehicle, swipe your badge and hold BOTH the "override" and "raise" buttons at the same time. '''Watch the vehicle closely''' and only raise it enough to release the post locks and lower the vehicle. '''Never use the override button unless your vehicle is stuck at the top.'''

=== Re-Aligning The Posts ===
Sometimes, the lift posts get slightly out of sync with each other and one side will raise before the other. A difference of a couple inches is not an issue. However, if you notice a long delay then you should re-align the posts before raising a vehicle. To do this, make sure the lift area is completely clear of vehicles, tools, and debris. Then simply raise the arms all the way to the top of the posts, and lower them back down to the ground.

==Steps for Lowering the Car==
# '''Clean up the surrounding area''' and make sure the bay is clear and nothing is underneath the car.
# '''Raise the car slightly''' to take pressure off of safety locks.
# Manually '''release the locks on BOTH sides''' of the lift.
# Lower the car slowly.
# Pull back the lift arms. Replace the risers in the rack on the posts if they have been used.
# Drive vehicle out of the bay.
# Do a final sweep of the area, clean up any spills, throw away any trash.

==Additional Notes for Working on the Lift==
* Avoid removing things that may '''shift the center of mass''' and cause the car to tip.
* '''Avoid hitting the lift arms''' or using force that could shift the car off of the lift arms.
* Plan ahead! Research the repair you are doing, ensure you have all the parts, or have a plan to get parts.
* Plan for 2-5 times the amount of time you’ll think you need.
* If you have rusty parts you know need to come off, spray them with PB Blaster at least a day in advance to help it come loose easier.

==NEVER Do These==
* NEVER try to lift a car with rusty rotted lift points or rocker panels.
* NEVER lift a car with someone in it.
* NEVER climb on the lift or go inside your car while it is raised. Lower the vehicle so the tires are touching the ground if you need to access the inside.
* Do not hit or drive over the lift arms.
* Do not intentionally lower a car onto something.
* Do not lift something other than a car.
* '''Do not use wooden blocks, bricks''', or anything else between the lifting pads and the lift points.

=Other Safety Information=
*[https://www.derekweaver.com/learn/2-post-lift/ Derek Weaver - 2-Post Lifts] - A very good run-down on using a 2 post lift
*[https://www.bendpak.com/blog/two-post-safety/ BendPak - Two-Post Lift Safety: Lifting Points, Adapters and Common Sense]
*[http://cdn.gregsmithequipment.com/documents/manuals/2postlifts/Letter_Apex-9BP_Manual_ATTD-APEX9BP.pdf Atlas Apex 9BP Manual] - Manual for a similar lift, includes information about common lifting points

[[Category: Tool]]
[[Category: Auto Shop]]
[[Category: Safety Checkout]]
[[Category:_RFID_Tool_Access]]

Slack

2026-03-18T17:52:52Z

AlexN:

[[File:Pcmsslack.png|400px|thumb]]
=What is Slack?=
Slack is a messaging platform that many makerspaces have adopted for connecting their members. It's essentially a private chat group that can be organized into different "channels" to focus on specific topics.

Anyone with some affiliation with the makerspace is welcome to join, be it a member, friend of a member, or a volunteer.

[[File:Join our slack.png|link=https://join.slack.com/t/portcitymakerspace/shared_invite/zt-6g3esn8y-YiMmKcRMLADkYfqMSeTmNg]]

=How do I use it?=
'''[https://www.youtube.com/watch?v=s69uoRkm0WE Video on how to use Slack]'''

You can use Slack through your web browser (chrome, firefox, safari, etc), or you can download the app on your computer or phone.

By default you can use the #general, #random, and #project-ideas channels. You can use the #general channel to talk about things relating to the makerspace, or the #random channel for anything else.

[[File:slackchannels.png]]

You can join other channels by using the menu of the left side. Click the plus button next to Channels and pick which ones you want to join. As of Jan 2019 the channels are:

For the users of various shops,
* #autoshop
* #bikeshop
* #electronicslab
* #metalshop
* #woodshop

Other channels:
*.#boardofdirectors - A private channel for our Board of Directors
*.#fundraiser - Used for any ongoing fundraiser.
*.#general - Announcements and general maker chat.
*.#haveitmade - For anyone interested in taking on side-jobs. This channel receives emails from people that are looking to hire someone to make something.
*.#project-ideas - Ever need to just put an idea out into the world?
*.#random - For everything else.
*.#showandtell - Share what you made! Be proud of your projects.
*.#volunteers - For coordinating on-duty times and volunteer tasks.

[[Category: Member Resources]]

[[Category: Communication]]

Bambu 3D Printers

2026-02-17T23:25:40Z

AlexN:

[[File:Bambu P1P.jpg|300px|thumb|Bambu Lab P1P]]
[[File:Bambu P1S.jpg|300px|thumb|Bambu Lab P1S]]

=About our machines=
'''This page is a work in progress, you are welcome to add useful information here'''

*Models:
**'''Bambu Lab P1P'''
***Build Volume: 256mm (L) * 256mm (W) * 256mm (H)
***Max Hot End Temperature: 300℃
***Nozzle Diameter: 0.4 mm
***Max Build Plate Temperature: 100℃
***Max Speed of Tool Head: 500 mm/s
***Supported Filament:
****Ideal: PLA, PETG, TPU, PVA, PET
****Capable: PA, PC, ABS, ASA
****4-Slot AMS Add-on for switching materials
**'''Bambu Lab P1S'''
***Build Volume: 256mm (L) * 256mm (W) * 256mm (H)
***Max Hot End Temperature: 300℃
***Nozzle Diameter: 0.4 mm
***Max Build Plate Temperature: 100℃
***Max Speed of Tool Head: 500 mm/s
***Supported Filament:
****Ideal: PLA, PETG, TPU, PVA, PET, ABS, ASA
****Capable: PA, PC
****4-Slot AMS Add-on for switching materials

*Software
**[https://bambulab.com/en/download/studio Bambu Studio]

=General Rules=
*'''Reserve Time!''' For the printers, reserve time '''after your print''' starts on the [https://www.portcitymakerspace.com/reserve-time/ Reserve Time page].
*'''Always Watch the First Layer!''' If a print doesn't start well, it's not going to end well.
**If a print has more delicate features or overhangs that you think has a chance to fail, watch it more closely and check in on it.
*'''Do not log in to your personal Bambu account!''' If you wish to download files through their portal, please do so in the web browser or on your own computer. Logging into the Bambu software on the shared computers will change the standard settings other members are accustomed to and create confusion.
*'''Double-check your filament choice before printing!''' Make sure that all these match: the filament loaded in the machine, the material type in the Prepare screen in the Bambu software, and the final print screen when it is confirming what printer and which AMS slot you wish to use.
*Notes on Build Plates:
**Textured plate - good for PLA and most plastics. The rough surface helps plastic hold on. Do not use glue on these.
**Smooth plate - good for ABS, Nylon, and more difficult high-temp materials. Usually needs a thin layer of gluestick to help parts adhere.
**Cleaning the plates - use soap and water or isopropyl alcohol to clean reside that may prevent prints from sticking to the bed.

=Guides and Manuals=
*[https://wiki.bambulab.com/en/p1/manual BambuLab P1 Series Guide] - their very own wiki of instructions, info, and troubleshooting
*[https://wiki.bambulab.com/en/p1/troubleshooting P1 Series Troubleshooting]
*[https://wiki.bambulab.com/en/p1/maintenance P1 Series Maintenance]
*[https://www.youtube.com/watch?v=ZogLmsGMYNE P1P/P1S Maintenance Guide Video]

*P1P
**[https://drive.google.com/file/d/16xYg5KZ6spaNv1x3F_EIrVGzg5CLt8lY/view?usp=drive_link P1P Quick Start Guide]
**[https://www.youtube.com/watch?v=a0KAi7LTg1U P1P Instructional Video on Assembly and Print]
*P1S
**[https://drive.google.com/file/d/15fWpUWyRVfw5uyVsT1G5zmJe63jHyUhj/view?usp=drive_link P1S Quick Start Guide]
**[https://www.youtube.com/watch?v=fhu5C-3AJvo P1S Instructional Video on Print]

=Videos=
*[https://www.youtube.com/watch?v=kRar9oBuCKk HOW TO LOAD AMS ON BAMBU P1S]
*[https://www.youtube.com/watch?v=_OxVeguRNn8&list=PLFUVS59deIm2kna4r5cDLHusRElIsM0hI P1 Series Playlist] - from BambuLab

=Troubleshooting=
The printers have a comprehensive system that shows an error code for many situations. You can look these codes up on BambuLab's website at the link below, and you will find instructions on how to fix almost everything.

'''[https://wiki.bambulab.com/en/hms/home HMS Error Codes] - look up errors displayed on the printer when they occur to find troubleshooting instructions'''

Common Issues:
*Filament jam
**If the filament roll is getting stuck in the AMS:
***Roll is almost empty: try adding a desiccant pod in the inner space of the spool to help weight it down. When the spool is almost empty it becomes very easy for it to tip inside the AMS because it is so light.
*Print not sticking
**If using a textured plate
***Clean the plate with soap and water. Dry thoroughly. Try print again.
**If using a smooth plate
***Add a thin layer of glue stick and let it dry. Try print again.

=Maintenance=
*[https://wiki.bambulab.com/en/p1/maintenance/p1p-maintenance Regular Maintenance]
*[https://www.youtube.com/watch?v=ykDKWAVExj4&list=PLFUVS59deIm28tUJ4mY8t1_dpDJ1DSKtD Bambu Lab How-To playlist] - various quick videos on repair and replacement

[[Category: Tool]]
[[Category: Electronics Lab]]
[[Category: 3D Printers]]
[[Category: Safety Checkout]]

Bambu 3D Printers

2026-02-17T23:23:00Z

AlexN: added additional notes on rules for printing

[[File:Bambu P1P.jpg|300px|thumb|Bambu Lab P1P]]
[[File:Bambu P1S.jpg|300px|thumb|Bambu Lab P1S]]

=About our machines=
'''This page is a work in progress, you are welcome to add useful information here'''

*Models:
**'''Bambu Lab P1P'''
***Build Volume: 256mm (L) * 256mm (W) * 256mm (H)
***Max Hot End Temperature: 300℃
***Nozzle Diameter: 0.4 mm
***Max Build Plate Temperature: 100℃
***Max Speed of Tool Head: 500 mm/s
***Supported Filament:
****Ideal: PLA, PETG, TPU, PVA, PET
****Capable: PA, PC, ABS, ASA
****4-Slot AMS Add-on for switching materials
**'''Bambu Lab P1S'''
***Build Volume: 256mm (L) * 256mm (W) * 256mm (H)
***Max Hot End Temperature: 300℃
***Nozzle Diameter: 0.4 mm
***Max Build Plate Temperature: 100℃
***Max Speed of Tool Head: 500 mm/s
***Supported Filament:
****Ideal: PLA, PETG, TPU, PVA, PET, ABS, ASA
****Capable: PA, PC
****4-Slot AMS Add-on for switching materials

*Software
**[https://bambulab.com/en/download/studio Bambu Studio]

=Guides and Manuals=
*[https://wiki.bambulab.com/en/p1/manual BambuLab P1 Series Guide] - their very own wiki of instructions, info, and troubleshooting
*[https://wiki.bambulab.com/en/p1/troubleshooting P1 Series Troubleshooting]
*[https://wiki.bambulab.com/en/p1/maintenance P1 Series Maintenance]
*[https://www.youtube.com/watch?v=ZogLmsGMYNE P1P/P1S Maintenance Guide Video]

*P1P
**[https://drive.google.com/file/d/16xYg5KZ6spaNv1x3F_EIrVGzg5CLt8lY/view?usp=drive_link P1P Quick Start Guide]
**[https://www.youtube.com/watch?v=a0KAi7LTg1U P1P Instructional Video on Assembly and Print]
*P1S
**[https://drive.google.com/file/d/15fWpUWyRVfw5uyVsT1G5zmJe63jHyUhj/view?usp=drive_link P1S Quick Start Guide]
**[https://www.youtube.com/watch?v=fhu5C-3AJvo P1S Instructional Video on Print]

=General Rules=
*'''Reserve Time!''' For the printers, reserve time '''after your print''' starts on the [https://www.portcitymakerspace.com/reserve-time/ Reserve Time page].
*'''Always Watch the First Layer!''' If a print doesn't start well, it's not going to end well.
**If a print has more delicate features or overhangs that you think has a chance to fail, watch it more closely and check in on it.
*'''Do not log in to your personal Bambu account!''' If you wish to download files through their portal, please do so in the web browser or on your own computer. Logging into the Bambu software on the shared computers will change the standard settings other members are accustomed to and create confusion.
*'''Double-check your filament choice before printing!''' Make sure that all these match: the filament loaded in the machine, the material type in the Prepare screen in the Bambu software, and the final print screen when it is confirming what printer and which AMS slot you wish to use.
*Notes on Build Plates:
**Textured plate - good for PLA and most plastics. The rough surface helps plastic hold on. Do not use glue on these.
**Smooth plate - good for ABS, Nylon, and more difficult high-temp materials. Usually needs a thin layer of gluestick to help parts adhere.
**Cleaning the plates - use soap and water or isopropyl alcohol to clean reside that may prevent prints from sticking to the bed.

=Videos=
*[https://www.youtube.com/watch?v=kRar9oBuCKk HOW TO LOAD AMS ON BAMBU P1S]
*[https://www.youtube.com/watch?v=_OxVeguRNn8&list=PLFUVS59deIm2kna4r5cDLHusRElIsM0hI P1 Series Playlist] - from BambuLab

=Troubleshooting=
The printers have a comprehensive system that shows an error code for many situations. You can look these codes up on BambuLab's website at the link below, and you will find instructions on how to fix almost everything.

'''[https://wiki.bambulab.com/en/hms/home HMS Error Codes] - look up errors displayed on the printer when they occur to find troubleshooting instructions'''

Common Issues:
*Filament jam
**If the filament roll is getting stuck in the AMS:
***Roll is almost empty: try adding a desiccant pod in the inner space of the spool to help weight it down. When the spool is almost empty it becomes very easy for it to tip inside the AMS because it is so light.
*Print not sticking
**If using a textured plate
***Clean the plate with soap and water. Dry thoroughly. Try print again.
**If using a smooth plate
***Add a thin layer of glue stick and let it dry. Try print again.

=Maintenance=
*[https://wiki.bambulab.com/en/p1/maintenance/p1p-maintenance Regular Maintenance]
*[https://www.youtube.com/watch?v=ykDKWAVExj4&list=PLFUVS59deIm28tUJ4mY8t1_dpDJ1DSKtD Bambu Lab How-To playlist] - various quick videos on repair and replacement

[[Category: Tool]]
[[Category: Electronics Lab]]
[[Category: 3D Printers]]
[[Category: Safety Checkout]]

Hypertherm Powermax 1000 Plasma Cutter

2026-02-09T18:53:17Z

AlexN: /* Consumables */ added direct links and part numbers

[[File:Hypertherm Powermax 1000.jpg|400px|thumb|Hypertherm Powermax 1000]]

=About our machine=
*Model:Hypertherm Powermax 1000
*

=Guides and Manuals=
*[https://drive.google.com/file/d/1uUdWpHlvpc1X72eDrV_Bibv1Ohgx60ix/view?usp=drive_link Hypertherm Powermax 1000]

=Safety=
*Cutting sparks can cause explosion or fire. Keep flammables away from cutting.
*Electric shock from torch or wiring can kill. Turn off power before disassembling torch.
*Breathing cutting fumes can be hazardous to your health.
*Arc rays can burn eyes and injure skin. Wear hat and safety glasses. Use welding helmet with correct shade of filter.
*Become trained and read the instructions before working on the machine or cutting.

=Tips=
*

=Helpful Videos=
*[https://www.youtube.com/watch?v=0q_yqtFhDAw Powermax setup in 6 easy steps | Hypertherm]
*[https://www.youtube.com/watch?v=MjHcQsv_u0s Hypertherm Powermax Plasma Cutter - Tips and Tricks]

=Consumables=
*The consumables may need replacing after using for awhile. There are 4 components that wear out:
**Nozzle
**[https://www.hypermaxonline.com/Hypertherm-120926-Electrode-40-to-80-Amp_p_519.html 120926 Electrode]
**[https://www.hypermaxonline.com/Hypertherm-120925-Swirl-Ring-60-to-80-Amp_p_262.html 120925 Swirl ring]
**[https://www.hypermaxonline.com/Hypertherm-120928-Retaining-Cap-80-Amp-Max_p_271.html 120928 Retaining Cap]
**[https://www.hypermaxonline.com/Hypertherm-120929-Hand-Cutting-Shield-406080-Amps_p_264.html 120929 Shield]
**[https://www.hypermaxonline.com/Hypertherm-120931-Nozzle-60-Amp-Shielded_p_268.html 120931 Nozzle]

=Cutting Guide=
Below are excerpts from the manual on cutting technique. For the most part the current should be set to 60 amps (the maximum), the operator controls how fast the torch travels across the material. There is a chart below that is intended for a "mechanized" torch, or settings that you would use if it was attached to a CNC machine. Use these charts for reference to get an idea of speed, or simply use trial and error to see what works best for your material.

<div class="toccolours mw-collapsible mw-collapsed">
<div style="font-weight:bold;line-height:1.6;">Hand torch cutting technique</div>
<div class="mw-collapsible-content">
[[File:Hand torch cutting technique.png|Hand torch cutting technique]]
</div></div>

<div class="toccolours mw-collapsible mw-collapsed">
<div style="font-weight:bold;line-height:1.6;">Hand torch piercing technique</div>
<div class="mw-collapsible-content">
[[File:Hand torch piercing technique.png|Hand torch piercing technique]]
</div></div>

<div class="toccolours mw-collapsible mw-collapsed">
<div style="font-weight:bold;line-height:1.6;">Hand torch gouging technique</div>
<div class="mw-collapsible-content">
[[File:Hand torch gouging technique.png|Hand torch gouging technique]]
</div></div>

<div class="toccolours mw-collapsible mw-collapsed">
<div style="font-weight:bold;line-height:1.6;">Cut chart for mechanized torch</div>
<div class="mw-collapsible-content">
[[File:Powermax1000-cut-chart.png|Cut chart for mechanized torch]]
</div></div>

[[Category: Tool]]
[[Category: Metal Shop]]
[[Category: Safety Checkout]]

Hypertherm Powermax 1000 Plasma Cutter

2026-02-09T18:47:36Z

AlexN: added charts and reference guides for cutting

[[File:Hypertherm Powermax 1000.jpg|400px|thumb|Hypertherm Powermax 1000]]

=About our machine=
*Model:Hypertherm Powermax 1000
*

=Guides and Manuals=
*[https://drive.google.com/file/d/1uUdWpHlvpc1X72eDrV_Bibv1Ohgx60ix/view?usp=drive_link Hypertherm Powermax 1000]

=Safety=
*Cutting sparks can cause explosion or fire. Keep flammables away from cutting.
*Electric shock from torch or wiring can kill. Turn off power before disassembling torch.
*Breathing cutting fumes can be hazardous to your health.
*Arc rays can burn eyes and injure skin. Wear hat and safety glasses. Use welding helmet with correct shade of filter.
*Become trained and read the instructions before working on the machine or cutting.

=Tips=
*

=Helpful Videos=
*[https://www.youtube.com/watch?v=0q_yqtFhDAw Powermax setup in 6 easy steps | Hypertherm]
*[https://www.youtube.com/watch?v=MjHcQsv_u0s Hypertherm Powermax Plasma Cutter - Tips and Tricks]

=Consumables=
*The consumables may need replacing after using for awhile. There are 4 components that wear out:
**Nozzle
**Electrode
**Swirl ring
**Touch O ring

=Cutting Guide=
Below are excerpts from the manual on cutting technique. For the most part the current should be set to 60 amps (the maximum), the operator controls how fast the torch travels across the material. There is a chart below that is intended for a "mechanized" torch, or settings that you would use if it was attached to a CNC machine. Use these charts for reference to get an idea of speed, or simply use trial and error to see what works best for your material.

<div class="toccolours mw-collapsible mw-collapsed">
<div style="font-weight:bold;line-height:1.6;">Hand torch cutting technique</div>
<div class="mw-collapsible-content">
[[File:Hand torch cutting technique.png|Hand torch cutting technique]]
</div></div>

<div class="toccolours mw-collapsible mw-collapsed">
<div style="font-weight:bold;line-height:1.6;">Hand torch piercing technique</div>
<div class="mw-collapsible-content">
[[File:Hand torch piercing technique.png|Hand torch piercing technique]]
</div></div>

<div class="toccolours mw-collapsible mw-collapsed">
<div style="font-weight:bold;line-height:1.6;">Hand torch gouging technique</div>
<div class="mw-collapsible-content">
[[File:Hand torch gouging technique.png|Hand torch gouging technique]]
</div></div>

<div class="toccolours mw-collapsible mw-collapsed">
<div style="font-weight:bold;line-height:1.6;">Cut chart for mechanized torch</div>
<div class="mw-collapsible-content">
[[File:Powermax1000-cut-chart.png|Cut chart for mechanized torch]]
</div></div>

[[Category: Tool]]
[[Category: Metal Shop]]
[[Category: Safety Checkout]]

File:Hand torch gouging technique.png

2026-02-09T18:44:16Z

AlexN:

Hand torch gouging technique

File:Hand torch piercing technique.png

2026-02-09T18:43:51Z

AlexN:

Hand torch piercing technique

File:Hand torch cutting technique.png

2026-02-09T18:43:10Z

AlexN:

Hand torch cutting technique

File:Powermax1000-cut-chart.png

2026-02-09T18:37:40Z

AlexN:

Cut chart showing settings for Powermax 1000 plasma cutter. It shows settings for the mechanized torch, but can be used as a reference for hand-cutting

CNC Plasma Cutter

2026-01-03T19:00:30Z

AlexN:

[[File:cncplasmacutter.png|400px|thumb|Langmuir CNC Plasma Cutter]]

==About our machine==
*Manufacturer: Langmuir Systems
*Model: CrossFire Pro
*Cutting Area: 48.25” (X) x 33.3” (Y) x 2.75" (Z) + 3” Manual Height Adjustment
*Computer:
*Control Software: FireControl
*Plasma Cutter: Hypertherm Powermax45 Sync Model# 088184
*Max cutting capacity: 5/8" thick steel

==Guides and Manuals==
*General
**[https://www.langmuirsystems.com/safety Plasma Safety] - Manufacturer's safety warnings for plasma cutting.
*Software
**[https://www.langmuirsystems.com/firecontrol/guide Cut With FireControl] - Manufacturer's guide to software use.
**[https://docs.google.com/document/d/1u3rAuRWWIrONUExP6ONZ9EOy3wD1-y26rPdyytBEiVI/edit?usp=sharing Fusion Outline] (for class)
*User Guides
**[https://www.langmuirsystems.com/introduction Introduction]
**[https://www.langmuirsystems.com/plasma CNC Plasma]
**[https://www.langmuirsystems.com/software Software Workflow]
**[https://www.langmuirsystems.com/software/fusion CAD/CAM with Fusion360]
**[https://www.langmuirsystems.com/firecontrol/guide Cut with FireControl]
**[https://www.langmuirsystems.com/software/sheetcam CAM with SheetCAM]
**[https://www.langmuirsystems.com/thc/guide LS-Torch Height Controller Guide]
*Hypertherm45 Sync
**[https://drive.google.com/file/d/1WIbmiCK-XQeKN51yuDPLWSBvQOnZUsa-/view?usp=drive_link Operator Manual]
**[https://drive.google.com/file/d/1j29hIJ0AO5Y6iPPt0vm574MrJJh7Dy2C/view?usp=drive_link Cut Charts Guide]
**[https://drive.google.com/file/d/1KPcf_eG64azRM46mJGcRapfbDzzs1fKw/view?usp=drive_link Mechanized Cutting Guide]
*Hardware
**[https://www.langmuirsystems.com/pro/assembly CrossFire Pro Assembly Guide]

==Standard Operating Procedures==

'''Safety Precautions'''

1. Personal Protective Equipment (PPE):
* Wear safety glasses with side shields or a face shield.
* Use flame-resistant gloves and clothing.
* Turn on air filter system
* Turn on exhaust fan
2. Work Area Safety:
* Ensure the work area is clean, dry, and free of flammable materials.
* Maintain adequate ventilation to avoid inhalation of fumes and gases.
* Know the location of the fire extinguisher. Next to the Auto Bay access door.
3. Equipment Safety:
* Inspect the plasma cutter, CNC table, and all connections for damage before use.
* Ensure the plasma cutter is properly grounded.
* Do not operate the equipment if any safety guards or covers are missing or damaged.

'''Equipment Setup'''

1. CNC Table Setup:

* Empty Air Compressor of water: Slowly, partially open the ball valve at the base of the air compressor. Allow water to escape. When water stops coming out, close the valve.
* Water Level of the table: ensure it is at least halfway up the slats.
* Run Extension Cord for Power
* Power On: Turn on the Langmuir Systems Crossfire Pro CNC table.
* Software Initialization: Launch the CNC control software (e.g.,FireControl) on the connected computer.
* Home the Machine: Use the software to home the machine, ensuring the torch is in the correct starting position.
* Material Placement: Securely clamp the material to be cut onto the CNC table, ensuring it is flat and properly aligned.
2. Plasma Cutter Setup:
* Power On: Turn on the Hypertherm Powermax 45 SYNC plasma cutter.
* Air Supply: Ensure the air compressor is on and supplying clean, dry air at the recommended pressure (typically 85 PSI).
* Power Setting: Set the Amps to the recommended setting found in the Cut Chart
* Ground Clamp: Attach the ground clamp to the material being cut, ensuring a good electrical connection.
3. Software Configuration:
* Load Design: Import or create the design file in the CNC control software.
* Material Settings: Configure the material type and thickness in the software to match the cutting parameters.
* Cut Parameters: Set the appropriate cut speed, amperage, and pierce height based on the material and plasma cutter specifications.

'''Operation'''

1. Pre-Cut Check:
* Verify Material is Grounded
* Test Run: Perform a test run without the plasma cutter on to ensure the torch follows the correct path.
* Safety Check: Ensure all safety equipment is in place and the work area is clear.
2. Start Cutting:
* Initiate Cut: Start the cutting process from the CNC control software.
* Monitor Process: Keep an eye on the cutting process to ensure everything is operating correctly.
* Be prepared to pause or stop the machine if any issues arise.
3. Post-Cut Procedures:
* Power Off Plasma Cutter: Turn off the Hypertherm Powermax 45 SYNC plasma cutter.
* Remove Material: Carefully remove the cut material from the CNC table, ensuring it is cool enough to handle.
* Clean Up: Remove any slag or debris from the CNC table and work area.
* Inspect Cuts: Check the quality of the cuts and make any necessary adjustments to the settings for future cuts.

'''Maintenance'''

1. Post Use Maintenance:
* Clean the Table: Remove any metal shavings, dust, or debris from the CNC table. Ensure that the Gantry,Rails and Screws are clean. Apply WD-40 to the screws.
* Inspect Torch: Check the plasma torch for wear and damage. Replace consumables as needed.
* Check Air Filter: Inspect and clean the air filter on the plasma cutter.
2. Weekly Maintenance:
* Lubricate Moving Parts: Apply lubrication to the CNC table’s moving parts as recommended by the manufacturer.
* Inspect Cables and Hoses: Check all cables and hoses for wear, cracks, or damage.
3. Monthly Maintenance:
* Software Updates: Check for and install any updates for the CNC control software.

'''Emergency Procedures'''

1. Fire:
* Immediate Action: Use a fire extinguisher to put out the fire if it is safe to do so.
* Evacuate: If the fire cannot be controlled, evacuate the area and call emergency services.
2. Equipment Malfunction:
* Power Off: Immediately turn off the CNC table and plasma cutter.
* Inspect: Inspect the equipment for the cause of the malfunction.
* Report: Report the issue to a supervisor or maintenance personnel.
* Neil Rudnick – neil@portcitymakerspace.com

3. Injury:
* First Aid: Provide first aid if trained to do so.
* Seek Help: Call for medical assistance if the injury is serious.

'''Documentation'''

* Report Issues: Document any issues or malfunctions and report them to the appropriate personnel. Neil Rudnick – neil@portcitymakerspace.com
Training
* Operator Training: Ensure all operators are trained on the safe and proper use of the Langmuir
* Systems Crossfire Pro and Hypertherm Powermax 45 SYNC.

* Refresher Training: Provide periodic refresher training to keep operators up-to-date on safety and operational procedures.

==Important Notes==
*Use welding goggles or a welding helmet when using this tool. It creates bright arcs that can damage your eyes.
*Use gloves when handling materials. Edges can be sharp, and recently cut metals will be hot.
*When pieces are cut free from the main material, they may shift and fall into the table, or they may tilt upwards and potentially collide with the nozzle as it moves. Stop the machine if it is at risk for colliding in this way.
*Check the manual for the plasma cutter to determine which nozzle and what settings to use for your material type and thickness.
*The water table needs to be changed every 1-2 weeks depending on usage.
**When draining, DO NOT allow metal particulate to go down the utility sink. Filter it out with a cheese cloth or scrap fabric and toss in the garbage.

==Consumables==
*[https://www.hypertherm.com/en-US/hypertherm/powermax/powermax45-sync/#torches-and-consumables Torch tips]
**[https://store.cyberweld.com/products/hypertherm-smartsync-cartridge-45-a-mechanized-cutting-gray-428925 45 A 428925 - Cyberweld]
**[https://store.cyberweld.com/products/hypertherm-smartsync-cartridge-30-45-a-finecut-mechanized-cutting-gray-428926 FineCut mechanized cutting 428926 - Cyberweld]
**[https://store.cyberweld.com/products/hypertherm-smartsync-cartridge-ohmic-ring-kit-428895 Ohmic ring kit 428895]

==Cut Charts==
Click "Expand" to see the chart relevant to the tip and material you are working with.

===Fine Cut Tip===

<div class="toccolours mw-collapsible mw-collapsed">
<div style="font-weight:bold;line-height:1.6;">Mild Steel - Slow</div>
<div class="mw-collapsible-content">
[[File:MildSteel-FineCut-LowSpeed-Powermax45.png|border]]
</div></div>

<div class="toccolours mw-collapsible mw-collapsed">
<div style="font-weight:bold;line-height:1.6;">Mild Steel - Fast</div>
<div class="mw-collapsible-content">
[[File:MildSteel-FineCut-HighSpeed-Powermax45.png|border]]
</div></div>

<div class="toccolours mw-collapsible mw-collapsed">
<div style="font-weight:bold;line-height:1.6;">Stainless Steel - Slow</div>
<div class="mw-collapsible-content">
[[File:StainlessSteel-FineCut-LowSpeed-Powermax45.png|border]]
</div></div>

<div class="toccolours mw-collapsible mw-collapsed">
<div style="font-weight:bold;line-height:1.6;">Stainless Steel - Fast</div>
<div class="mw-collapsible-content">
[[File:StainlessSteel-FineCut-HighSpeed-Powermax45.png|border]]
</div></div>

===45A Tip===

<div class="toccolours mw-collapsible mw-collapsed">
<div style="font-weight:bold;line-height:1.6;">Mild Steel</div>
<div class="mw-collapsible-content">
[[File:MildSteel-Powermax45.png|border]]
</div></div>

<div class="toccolours mw-collapsible mw-collapsed">
<div style="font-weight:bold;line-height:1.6;">Aluminum</div>
<div class="mw-collapsible-content">
[[File:Aluminum-Powermax45.png|border]]
</div></div>

<div class="toccolours mw-collapsible mw-collapsed">
<div style="font-weight:bold;line-height:1.6;">Stainless Steel</div>
<div class="mw-collapsible-content">
[[File:StainlessSteel-Powermax45.png|border]]
</div></div>

<div class="toccolours mw-collapsible mw-collapsed">
<div style="font-weight:bold;line-height:1.6;">Marking</div>
<div class="mw-collapsible-content">
[[File:Marking-Powermax45.png|border]]
</div></div>

==Troubleshooting==

==External Resources==
*[https://www.langmuirsystems.com/fireshare FireShare] - Manufacturer database for downloading and sharing free, cut-ready files.

[[Category: Tool]]
[[Category: Metal Shop]]
[[Category: Safety Checkout]]

Indigo Dye

2026-01-02T22:46:22Z

AlexN:

[[File:Indigo Dye Cart.jpg|400px|thumb|Indigo Dye Cart]]
=About our machine=
Indigo shibori is a Japanese resist-dyeing art using indigo dye and techniques like binding, folding, twisting, and stitching fabric to create patterns, resulting in stunning blue and white designs.

The Indigo Dye Cart contains:
*Supplies for doing Indigo dye projects
*Dye bucket
*Soda ash bucket
*Implements for different methods of dyeing including tubes, tools for wax batique
*Drying rack available in Textiles Lab

=Guides and Manuals=
*[https://drive.google.com/file/d/1rEeVU6ftrZ7cixnGEi55VG3CUpmGOqBU/view?usp=drive_link How to Dye with Indigo]
*[https://www.youtube.com/watch?v=TwhLohDG4fs Indigo Dyeing Tutorial]

=Safety=
*

=Tips=
*

=Helpful Videos=
*[https://www.youtube.com/watch?v=kJ5J6q1-sYc How to Prepare an Indigo Vat]
*[https://www.youtube.com/watch?v=gbtl8gymN3g Four Things to Check on your Indigo Vat]
*[https://www.youtube.com/watch?v=Zb60-4E_4hw Indigo Shibori Dye Patterning Techniques]
*[https://www.youtube.com/watch?v=lVa-CqVuJI4 6 Easy Shibori Folds - Beginner Friendly]

=Maintenance=
*

Parts:

[[Category: Tool]]
[[Category: Textiles Lab]]
[[Category: Work in Progress]]

User:AlexN

2025-11-30T02:20:41Z

AlexN:

[[File:alex-n.jpg|thumb|Doing torch-style glass bottle cutting/breaking as part of a class.]]

Alex Nunn is the General Manager of the Makerspace.

Workshop Skills:
*All of them (on a basic level)

Projects:
*[[Projects:Brass Engraving on the CNC Router‎]]
*Mostly tinkering

Volunteer Resource Sheet

2025-10-18T18:15:14Z

AlexN:

This is a one-page compilation of important things for volunteers on Watch Duty.

== Emergency Contact List ==
Contact these people for these types of emergencies:

* Building/Facility: Alex Nunn 603-988-5798
* Membership/Billing: Alex Nunn 603-988-5798
* Board/Press: Tricia Mansfield 978-376-9425
* Other: Alex Nunn 603-988-5798

== Watching the shop: ==
* Unlock Classroom door when you arrive.
* Ensure ALL DOORS are locked up at 8pm. Refer to [[Unstaffed Days]] page on Member Wiki for reference.
* When locking up, check all garage doors, classroom door, and electronics lab door.
* If any non-Maker’s Guild members are still around at 8pm, tell them to pack it up.
* Remind people to keep the shop cleaner than they found it.

== Closing up the shop ==
* Turn off all lights. Lock all garage doors and regular doors. Close the valve on the Air Compressor
** See [[Unstaffed Days]] for locations and map of locks, lights, and other safety items
* Check valves on tanks in Metal Shop, ensure they are closed. There should be cylinders attached to all of the MIG Welders, and the Oxygen and Acetylene tanks on the torch cart.

== Tracking important things: ==
things will likely come up in my absence that I would normally write down to deal with later if it could not be addressed then. Please record them through forms available on the Member Wiki:
* Needed supplies/consumables - [https://docs.google.com/forms/d/e/1FAIpQLSenKWbfMIrtg2ggIadyZYjQ2Uekd6pqR4fJsV_xiZ65f75bLQ/viewform Purchase Request Form]
* Machine down for repair or acting funny [https://docs.google.com/a/portcitymakerspace.com/forms/d/e/1FAIpQLSedW6qzzjHyghzZ6xrYgmNJOWycDUgToh9c8o_qjXzlV8Sxxg/viewform Maintenance Request Form]
* Reporting repair or maintenance performed on equipment -[https://docs.google.com/forms/d/e/1FAIpQLSeGHYNiPlKLBCbFqtW_YJm_9Iad6mdhojFDoL9-8CUVXE3_QA/viewform?usp=sharing&ouid=117523248034611898107 Maintenance Log Form]
* Incidents like messes left behind, conflicts, etc [https://docs.google.com/forms/d/e/1FAIpQLSdSVAA51wuejZQIqkA2BLJLi8bnlM2ESy0VpwwKy2ACut4TwA/viewform Issue Reporting Form]
* Inquiries about membership, classes, etc send to info@portcitymakerspace.com
* Anything else can be sent via email to alex@portcitymakerspace.com

== Handling visitors: ==
* If someone is available, visitors can be offered a tour, where a volunteer will show them around the shops and answer questions about membership, getting started, classes, and so on.
* BEFORE GIVING A TOUR: Visitors must sign a Safety Waiver, located in a folder on the front desk.
* If no one is available to give a tour, talk to the visitor briefly to let them know how they can get involved and refer them to the website for the sign-up process and scheduling time for a safety checkout.

== Members with questions about membership/storage: ==
* there are a few simple scenarios to deal with
* Member wanting to turn off membership - they can do this through the website - [https://www.portcitymakerspace.com/my-account/ View Account] page.
* Member forgetting password for their account - they can use [https://www.portcitymakerspace.com/wp-login.php?action=lostpassword Password recovery link] on the website
* Member wanting storage - for Shelf and Locker spaces, if there’s a sign that says its open they can pay for it through the [http://www.portcitymakerspace.com/membership/project-storage/ Project Storage] page. For Floor Space, this will need to be handled by either Peter or Alex.

== Signing up new members: ==
* Direct people to register for the next Tour and Orientation through our website
* Let them know the membership options, discounts, and other info available on the Membership Page
* Connect them to the appropriate person to schedule a Safety Checkout for the shop they want to use.
* Wood Shop - Jeff Halldorson - jeffhalldorson42@gmail.com
* Auto Shop - Alex Nunn - alex@portcitymakerspace.com
* Note: They may have to wait until the new year to schedule a safety checkout.
* They can sign up through the website on one of the shop computers (use an Incognito browser window or make sure they log out of their account after!)
* If they want to pay manually (not through paypal) they can write a check. There is a deposit box under the Manager’s desk in the Classroom.

== Garbage on Sundays: ==
* Sunday night, garbage and recycling gets put out on the curb. Any full bags should be taken out and replaced (new bags on cart near bathroom)
* During the week full bags are put outside next to the trash bins by the fence.

== Phone calls: ==
* Answer the phone if it rings and respond to inquiries. There will also be a voicemail set up to inform people of our holiday hours.
* Take notes on the call and email details to Alex or another relevant person.

== Emails: ==
* The contact form on the website leads to the Info@portcitymakerspace email. Some volunteers will be given access to this inbox so they may respond to inquiries.

==Emergency Procedures==
Water issues:
*In the event a pipe bursts or otherwise water needs to be shut off, use these shutoffs:
**Hot Water - CNC Room
**Cold/Main Water - Behind grey curtain in Textiles Lab
*Roof Leaks
**Report it to Tricia. She can contact the Landlord and inform him of the leak.
**Mitigate the damage by moving items out of the wet area, covering with a plastic tarp, or setting on top of scrap wood. Use your judgement to determine which is appropriate.
**If you know who the items belong to that have gotten wet or damaged, contact the member to inform them they have been exposed to rain and the items were moved or covered. Otherwise take a photo and email it to Tricia and Alex.
*Flooding
**Report it to Tricia. She can contact the Landlord and inform him of the leak.
**Mitigate the damage by moving items out of the wet area that may be damaged.
**The most common areas to flood are in the Classroom towards the middle of the room, and in the back Storage area along the wall with the wooden studio structures.
**If you know who the items belong to that have gotten wet or damaged, contact the member to inform them they have been exposed to rain and the items were moved or covered. Otherwise take a photo and email it to Tricia and Alex.
Electrical Issues:
*If a breaker is tripped due to an issue with a tool, or too many tools on a circuit, check the breaker panels:
**Main Panel: Located in Wood Shop 2. Supplies all power, with many individual breakers for outlets in Wood Shop, Metal Shop, Classroom, and Electronics Lab.
**Sub-Panel 1: Located in the bay with the car lift. Normally locked out and only accessible to those that have safety clearance to use the Auto Lift. Mainly supplies Auto and Bike Shop and a portion of the Storage Area.
**Sub-Panel 2: End of hall in Maker Village. Mainly supplies Maker Village and Textiles Lab.

MainMenu

2025-10-18T18:14:03Z

AlexN:

<span style="font-size:20px">Main Menu</span>
{| class="wikitable" style="text-align: center;"
|-
|'''General'''
|'''Spaces'''
|'''Tools'''
|'''Volunteer'''
|'''Instructors'''
|'''Community'''
|'''Communication'''
|- style="vertical-align:top;"

|
[http://www.portcitymakerspace.com Main Website]

[http://www.portcitymakerspace.com/events Events Calendar]

- - - - - -

[[:Category:Spaces]]

[[:Category:Tool]]

[[:Category:Member Resources]]

[[:Category:Projects]]

[[:Category:Volunteer]]

|

[[Auto Shop]]

[[Bike Shop]]

[[Class Room]]

[[CNC Room]]

[[Electronics Lab]]

[[Metal Shop]]

[[Pottery Studio]]

[[Textiles Lab]]

[[Wood Shop]]

|

[[:Category:Tool]]

[https://drive.google.com/open?id=0BzVFua5o5J7YfkFXS2V6RnI2N0xocW1HOGpRMmhtWHZ3OHh6TElkQVdxNGQtOW5yRDNqem8 Tool Manuals]

[https://drive.google.com/open?id=1SZ1rm5JCMRIMi-ZAhYHVTbz-E2XO922s MSDS Sheets]

|

[[:Category:Volunteer]]

[[Committees]]

[https://trello.com/b/MqJnX56X/desk-volunteers Desk Volunteer Trello]

[https://docs.google.com/forms/d/e/1FAIpQLSdhTCz7EjAB6Z2J9YTLE2VOu6anZ7x7yLvrOMuqy6bZDs45jg/viewform Volunteer Log]

[https://docs.google.com/document/d/15mpvdlusLNodWIVeW3LOz0Q22AAwcm7-1PTc3QTH8V8/edit?usp=sharing Volunteer Manual]

|
[[:Category:Instructor]]

[[Instructor Handbook]]

[https://docs.google.com/document/d/1TWlG6CD_VY5tr_5aqwGQQht6kyJLTa8cRtoKj0NhpgI/edit?usp=sharing Reimbursement Form] - paper

[https://docs.google.com/forms/d/e/1FAIpQLSf14WEmj-PGCxuc3I95aa3u9k3yA8Rb0rQfXM_HKdqLrOUceg/viewform Reimbursement Form] - digital

|
[[Member Resources]]

[[Slack]] - member chat

[https://www.facebook.com/groups/makerspacers/ PCMS Facebook Group]

[[Helpful Links]]

|

[[Board of Directors]]

[[Committees]]

[[List of Forms]]

- - - - - -

[https://www.portcitymakerspace.com/the-shop/codeofconduct/ Code of Conduct]

[https://docs.google.com/a/portcitymakerspace.com/forms/d/e/1FAIpQLSedW6qzzjHyghzZ6xrYgmNJOWycDUgToh9c8o_qjXzlV8Sxxg/viewform Maintenance Request Form]

[https://docs.google.com/forms/d/e/1FAIpQLSeGHYNiPlKLBCbFqtW_YJm_9Iad6mdhojFDoL9-8CUVXE3_QA/viewform?usp=sharing&ouid=117523248034611898107 Maintenance Log Form]

[https://docs.google.com/forms/d/e/1FAIpQLSdozvwZiWFSMsdtE1kPHRu3bHUr9RMuhuvCJ_Qg2ZpVAYD_vw/viewform Facility Issue Reporting Form]

[https://docs.google.com/forms/d/e/1FAIpQLSe8HlKJMy_X5C9WjQNGnqCMwnjBkeqSVScGE-7ls6aHJLVYDw/viewform Entrance Survey]

[https://docs.google.com/forms/d/e/1FAIpQLSfGDYmNRKrSsFCmCBUq6DsQiP0Y_fXZlOG0SCWBmgCOamoQvg/viewform?usp=sf_link Feedback and Suggestions]

[https://docs.google.com/forms/d/1UGDuBa48ce35kriygEdNQE9DHW755gBbfxbfQVfQ16Q/edit Issue Reporting Form]

[https://docs.google.com/forms/d/e/1FAIpQLSd5L_f12g-McErkW4fvycb4IZ0PiYofy8RHEC1GQMAzRn510g/viewform Safety Checkout Form]

[https://docs.google.com/forms/d/e/1FAIpQLSenKWbfMIrtg2ggIadyZYjQ2Uekd6pqR4fJsV_xiZ65f75bLQ/viewform Purchase Request Form]

|}

Shapeoko 5

2025-08-31T00:39:07Z

AlexN: /* Troubleshooting */

'''This page describes some of the specifics of this CNC Machine.'''

'''For more general resources please go to the [[CNC_Routers]] page.'''

[[File:Shapeoko5.jpg|400px|thumb]]
==About our machine==
*Model: Shapeoko 5 [https://carbide3d.com/shapeoko/shapeoko5pro-specs/ (full specs here)]
*Cutting Area: 48"(X) x 48"(Y) x 4"(Z)
*Gantry Shift distance for joinery: 3.15”
*Table workholding slots: uses M6 tee nuts
*Spindle: 65mm Air-cooled 1200W spindle with ER-16 collets
**Common Collet sizes: 1/8", 1/4", 3/8", smallest 1.5mm
*Spindle RPM: 8k - 24k RPM
*Computer: Mini PC Windows 11 connected via USB
*Control Software: [https://carbide3d.com/carbidemotion/ Carbide Motion]
*Acquired through a generous donation by Gabriel Markley.

==Guides and Manuals==
*[https://my.carbide3d.com/gettingstarted/shapeoko5pro/ Getting Started with Shapeoko 5 Pro] - Many guides and resources from the company.
*[https://shapeokoenthusiasts.gitbook.io/shapeoko-cnc-a-to-z/first-cuts Shapeoko CNC A to Z - Running a job] - a very thorough community-written guide for using Carbide Motion.
*[https://shapeokoenthusiasts.gitbook.io/shapeoko-cnc-a-to-z/feeds-and-speeds-basics Feeds and Speeds]

==What's New==
We acquired this machine in 2024 as an upgrade to the shop's CNC capabilities. It is largely the same as the [[Shapeoko 3]], but bigger and more powerful. This comes with a few new considerations as noted below.

'''Features'''
#Overall Machine
## Very large work area
## Sturdy metal frame will be more accurate
# VFD Spindle, digitally controlled
## Programmed in your GCode, important thing to check that you haven't before
## Two wrenches to change tools
## Collet system accepts numerous different tool shank sizes
# Dust collector
## Very quiet
## Large capacity two-stage system
# Workholding
## M6 Tee Nuts
## Slots spaced apart 4.04” (103 mm) center-to-center
# Bit Setter tool
## Automatically adjusts Z axis zero when switching tools
# BitZero
## Quickly and accurately set zero positions

'''Important Notes'''
# RPM is very important with this one. Make sure it is set appropriately for your project.
# Never leave it running unattended.
# Cut-throughs should have a sacrificial board underneath. Do not carve the main worktable unless you are prepared to repair it.
# Workholding should be done with nuts and bolts or double-sided tape. DO NOT USE SCREWS, this will chew up the main board.

==Shapeoko Operating Instructions==
# '''Pre-requisites'''
## Have your GCode file already made using your software of choice. We generally use VCarve Pro.
## Have your material ready and sized to fit on the machine you are using.
## Have your tool(s) for the cut(s) you are running.
## Have your safety glasses and hearing protection.
# '''Power On'''
## Examine machine. Make sure it is clean, clear, no tools left on it or in the router.
## Ensure main power strip is on.
## Ensure computer is on.
## Turn on the CNC by twisting the red emergency stop button until it pops up.
# '''Starting up with Carbide Motion'''
## Open Carbide Motion.
## Click the "Connect Cutter" button to connect to the machine.
### If there is an error when trying to connect, unplug the USB cable to the machine and plug it back in, then try again.
## Click the "Initialize Machine" button to home your machine.
## Click "Load New File" and navigate to your prepared GCode file. Select the file and click "Open".
# '''Preparing the tool'''
## Select the collet that matches the shank diameter of your tool (typically 1/4").
## Insert the appropriate tool for your GCode into the spindle and tighten it with the wrenches.
# '''Preparing the material'''
## Grab a piece of material appropriate for your project.
## Many methods exist for securing the material to the work table. Briefly, these are: double-sided tape, hold-down clamps, and custom fixtures.
## Make sure your material secured to the table, ensuring it is secure enough for the operation you plan to do.
## If you are doing a shallow engraving, double-sided tape should hold well enough.
## If you are cutting all the way through something thicker than .5 inches, it needs to be very secure. If you try to move it while clamped and it shifts at all, it is not secure enough.
# '''Zero the machine to the workpiece'''
## Go to the "Jog" screen in the upper right menu.
## Use the buttons to navigate the machine to the zero position. This will be determined in your GCode file, so be sure to remember what you set for a zero (or "XY Datum").
## '''Tip''': Use the "Increment +" and "Increment -" buttons to change how fast the machine moves when you press the navigation buttons.
## As the tool gets within 1 inch of your material, reduce the increment to avoid crashing the tool into the material.
## When the tool is at the correct zero point relative to the material, go to the "Set Zero" button on the bottom row.
## Click "Zero All", then click "Done"
# '''Start The Cut'''
## Click on the "Run" screen in the upper right menu.
## Click "Start Job"
## Click the "Feedrate -10%" button and reduce the "Override" value on the left to 50%. This will give you more reaction time to stop the machine if it is going to crash at the start of the job. (You can increase this after it has been running for a minute with no issues.)
## Turn on the vacuum for the machine. Ensure the hose is connected.
## Click "Start". The machine will move to the starting area and pause. A prompt will display.
## Click "Resume" to start cutting. Stay by the machine while it is running.
## '''Do not leave the machine unattended.''' If nobody is watching it and it crashes, it could do a lot of damage to the machine.
## '''Crash''': If the machine crashes or otherwise needs to be stopped immediately, hit the red E-stop button to stop the motion. Report crashes to the #electronicslab channel on Slack.
## '''Cut not going well''': If it is not an emergency, you can stop the cut by clicking "Pause", wait for the machine to move the router out of the cut, then click "Stop" and turn off the router.
# '''After the cut'''
## Vacuum up the dust from the cut. Clean up on top of the machine, under the machine, the floor, and anywhere else dust went.
## Remove your material and any screws or clamps from the bed, leaving it completely clear.
## Remove the tool from the spindle and store it appropriately.
## Turn off CNC by pressing the red emergency stop button.
## Log out of computer
## Clean out dust collector, take to a garbage can in the main shop.

==Troubleshooting==
{| class="wikitable"
|-
| Router is not turning on ||
*Check the Power switch.
*Check the plug.
*If the light is on but it doesn't spin, the motor brushes may need replacing.
|-
| It throws an error when running my GCode ||
*Your code may be exceeding the maximum dimensions of the machine. Double-check the job size and the position of the workpiece to see if it is too close to the edges.
*If there was a lot of "chatter" or vibration before the error, it may have detected that and stopped the machine as a precaution.
|-
| It shows an error when trying to connect the machine ||
*Unplug the USB connection to the machine and plug it back in.
|}

==External Resources==
*[https://shapeokoenthusiasts.gitbook.io/shapeoko-cnc-a-to-z/ Shapeoko CNC A to Z] - excellent community-written guide.
*[https://my.carbide3d.com/gsff/01/ First Five Projects] - suggestions from Carbide on the first 5 projects you should try.
*[https://www.printables.com/model/179887-cnc-clamp/comments Hold Down Clamp STL file] - for 3D printing new clamps
*[https://www.reddit.com/r/shapeoko/wiki/index/ r/Shapeoko wiki]

[[Category: Tool]]
[[Category: Safety Checkout]]
[[Category: CNC Routers]]
[[Category: CNC Room]]

Clausing Lathe

2025-08-19T19:55:43Z

AlexN: /* About our machine */

[[File:ClausingLathe.jpg|400px|thumb]]

=About our machine=
*Model: M401-1
*Bed length: 36"
*Swing: 13"
*Spindle thread: 4.5"x6tpi
*Spindle bore: 1.5"
*Tool post: Aloris BXA (200 series) compatible

==Accessories==
*5C Collet chuck
*3-Jaw chuck
*Coolant sprayer (not yet functioning)

=User Guide=

==Safety==
*'''NO LOOSE ITEMS WHILE OPERATING.''' No loose jewelry, hoodie strings, long hair needs to be tied back. This is the biggest risk when operating a lathe - if it grabs something on you and pulls you in, you will not be able to break free.
*'''SAFETY GLASSES.''' Hot metal chips and oil will fly off this machine. Protect yourself.
*'''NEVER LEAVE THE CHUCK KEY IN THE HEADSTOCK, EVEN FOR A SECOND.''' It can become a deadly projectile if you turn on the lathe with it in there.
*'''Make sure work is secured before turning on the lathe.''' While it's not moving, try to wiggle the piece in the chuck. If it moves at all, check your setup for problems.
*'''Ensure work and headstock will not collide with any part of the machine.''' With the power off, spin the chuck by hand to check this.
*'''Use sharp tools!''' Dull tools can catch the work and break the tool or the lathe itself.

==Lubrication and Upkeep==
[[File:clausing-lubrication.png|500px|thumb]]
To be done

Clean every time
**Wipe inside and outside of collets before using
**Clean inside chuck jaws before inserting material
**After work - clean chips off of machine using brush and pan
**Empty out chip catch-pan below ways

==Controls==
[[File:clausing-diagram.png|500px|thumb]]
To be done

==Changing the chuck==
To be done

==Changing the speeds==
To be done

==Aligning the tailstock==
To be done

==Using the powerfeed and gearbox==
To be done

==Using the halfnut and threading dial==
To be done

=Manuals=

[https://drive.google.com/open?id=1LMAbFnK7X79luoh62wrIVlhS_DbI3yoC How to Run a Lathe] - an old handbook with everything you need to know

=Helpful Videos=
*[https://www.youtube.com/watch?v=Za0t2Rfjewg Essential Machining Skills: Working with a Lathe]
*[https://www.youtube.com/watch?v=BAD10CKG4Gw Mini machinist mallet] - video of a mallet lathe project (warning: sick metal music playing the whole time)
*Grinding HSS tools
*Using dial indicators
*Using calipers and micrometers

=Beginner Projects=
*[https://www.patreon.com/posts/14548892 Machinist's Hammer] - a project by Tim Nummy
*[https://www.youtube.com/watch?v=KcAk_Lec_hc Whistle]
*[https://www.youtube.com/watch?v=-dyO4PEkEkc Storage Tube with hidden seam]
*[https://www.youtube.com/watch?v=gFQx70JAixo Spinning Top]
*[https://www.youtube.com/watch?v=t9NGty1CVII Decorative Ring]
*[https://www.youtube.com/watch?v=c0xcyI0hZOI Machinist Jack]
*[https://www.youtube.com/watch?v=5-33oi0Wua8 Chuck key]

=Tool bits and accessories=
* Aloris BXA-style (200 series) quick-change toolpost with multiple tool holders
==What we have for insert tool holders==
*SHARS 1/2 X 4" RH MCLN INDEXABLE TURNING TOOL HOLDER CNMG
*MGEHR1616 Parting Off Turning Tool Holder
**Insert: MGMN200
*Anytime Tools 5 Piece 1/2" MINI LATHE INDEXABLE CARBIDE INSERT TOOL BIT SET - [https://www.amazon.com/gp/product/B0087RGCGO/ link]
**Insert: TCMT 090204 - [https://www.amazon.com/dp/B00SDYYI5I link]

==Where to buy==
*[https://alexnld.com/product-category/home-garden/business-industrial/manufacturing-amp-metalworking/metalworking-tooling/toolholding/page/2/ AlexNLD - Toolholding] - Inserts, tool holders, and more.
*[https://www.mscdirect.com/browse/Tool-Holding MSC Direct - Tool Holding]
*[https://www.mcmaster.com McMaster Carr] - Everything, but also inserts and tool holders
*[http://ebay.com Ebay] - Good ol' ebay, its got everything
*[http://amazon.com Amazon] - Amazon also has everything

[[Category: Tool]]
[[Category: Machine Shop]]
[[Category: Safety Checkout]]
[[Category:_RFID_Tool_Access]]

Surface Grinder

2025-08-14T03:52:36Z

AlexN:

[[File:SurfaceGrinder.jpg|400px|thumb]]
[[File:covelsurfacegrinder.jpg|400px|thumb]]

=About our machine=
*Model: Covel Mfg Style No. 7
*Magnetic Chuck: Brown and Sharpe No. 510
*This tools is not yet ready for common use.

=Guides and Manuals=
*[http://www.americanmachinetools.com/how_to_use_a_surface_grinder.htm How to use a Surface Grinder] - American Machine Tools
*[https://openoregon.pressbooks.pub/manufacturingprocesses45/chapter/chapter-5-surface-grinder/ CHAPTER 5: SURFACE GRINDER] - Open Oregon PressBooks
*[https://drive.google.com/open?id=0BzVFua5o5J7YUkVPWjBsLS1vTmc Rockwell Delta Tool/Surface Grinder]
*[https://drive.google.com/open?id=1EPb8aV_MnvnVuPxGUCvmtiC2-GAmvJpz Selecting the right grinding wheel]

=General Tips and Safety=
Selecting Grinding Wheels:
*[https://www.cratex.com/Grinding-Wheels/choosing-the-right-grinding-wheel How To Choose Grinding Wheel] - CRATEX Abrasives
*[https://www.nortonabrasives.com/en-gb/resources/expertise/which-grinding-wheel-should-i-choose Which Grinding Wheel Should I Choose?]

=Helpful Videos=
*[https://www.youtube.com/watch?v=7FwL55ErfDI Surface Grinder Basics - How to Grind Fast and Accurate] - Suburban Tool
*[https://www.youtube.com/watch?v=iMHksf17oqE How To Square a Part within .0001 on a Surface Grinder] - Suburban Tool
*[https://www.youtube.com/watch?v=MofRhM_W-Vk How to Dress and Balance a Surface Grinder Wheel] - Suburban Tool
*[https://www.youtube.com/watch?v=BjudkxKWQ4U How to Sharpen End Mills on a Surface Grinder Part 1] - Build Something Cool
*[https://www.youtube.com/watch?v=8ktVoSsthaw How to sharpen end mills on a surface grinder Part 2] - Build Something Cool
*[https://www.youtube.com/watch?v=FKYTL2W4rDA How to Balance a Surface Grinder Wheel!] - NYC CNC

=Maintenance=
*

Parts:
*Grinding wheels
**[https://www.grainger.com/category/abrasives/cut-off-and-grinding-wheels Grainger]
**[https://www.mscdirect.com/browse/Abrasives/Grinding-Cutoff/Grinding-Cutoff-Wheels?navid=12100032 MSC Direct]
**[https://www.mcmaster.com/grinding-wheels McMaster Carr]

[[Category: Tool]]
[[Category: Machine Shop]]
[[Category: Safety Checkout]]
[[Category:_RFID_Tool_Access]]

Laser Cutter

2025-08-14T03:52:31Z

AlexN:

[[File:DTCLaser.png|400px|thumb|Laser Cutter]]

=About our Machine=
'''Machine Info'''
*Manufacturer: DTC For the Future
*Model: DBL-6090
*[https://docs.google.com/document/d/1UOlYvfPJSXS3FEopwaFPE_4vo_Pn072NFG_7avTyNk0/edit?usp=sharing Manual for the machine]
*Cutting dimensions: 60cm by 90cm (23.6" by 35.4")
*Resolution: 2500 DPI
*Max stock height allowance: Over 6"
*Controller: RUIDA Controller RDC6445
*Laser tube: 100W CO2 Reci W2 Product No. 780442
*Water Chiller: S&A Cw5200 1400W
*Air compressor: Resun ACO-004. 58W, Airflow: 0.075 m3/min
*Exhaust: 350W, Airflow: 12 m3/min
*Purchased through funds raised by members and the public in 2022
*'''This tool requires a safety checkout or training before you can use it'''

=Running the Laser Cutter (LightBurn)=
These are instructions for how to operate our Laser Cutter using the LightBurn interface. LightBurn is both a design program as well as a laser control program. You can use it to create or import drawings, and in the same screen determine how the laser will burn/etch/cut the features on the screen.

Updated: 11/16/2022 by Alex N

'''Note to users of our old laser cutter:'''
'''When using this new laser, keep in mind that 50% Power will be more than twice as powerful as the old one!''' If you are using old files or sample cards as reference, make sure to account for this difference.

Here are a few differences to keep in mind between our old machine and the new one:
{| class="wikitable" style="text-align: center;"
|-
! Item !! Old Laser !! New Laser
|-
| Power || 40W|| 100W
|-
| Max Speed|| 40mm/s|| 600mm/s
|-
| Max Material Height|| 34mm (1.34") || Over 250mm (10")
|}

#'''Reserve time on the machine through the website''' - [https://www.portcitymakerspace.com/reserve-time/ Reserve Time page]
##Make sure it is available before you start using it by checking that page.
##Make sure to reserve it '''every''' time you use it, regardless of whether it is open. This helps other members know when it is occupied and can plan around it.
#'''Prepare a file in Lightburn'''
##'''Open the LightBurn program''' (dragon icon).
##'''Load drawing file or create drawing in the program.''' Ensure it is aligned as you need it. Common practice is to align drawings to the back-right or upper-right corner.
##'''Set your burn settings in the "Cuts" tab.''' Use some of the existing test cards for reference or make your own if your material is unique.
###Make sure to set your Maximum and Minimum Power! Minimum power applies with curves and corners, so it is important to make sure Minimum is set equal or close to Maximum in order to cut all the way through.
#'''Start-up Procedure:'''
##'''Turn on the power strip.''' Located behind the laser cutter. This should turn on the Air Compressor, Exhaust Fan, Water Chiller, and Power Supply for the laser.
##'''Release the red E-stop button''' by rotating it clockwise a 1/4 turn. This turns on the laser controller.
#Running a job
##'''Open the lid and place your material on the bed.''' Make sure it is well-aligned for your job.
##'''Position the material under the red probe''' either by moving the material or moving the laser with the control panel
###If there is not enough space for the material under the probe, use the Z down button to lower the table until your material fits.
##'''Press the Focus button''' to run the auto-focus feature.
###'''Press the red Stop button on the control panel if it crashes.''' This can happen if the probe is not above your material and it slips into the gaps in the honeycomb bed.
##'''Use the Frame button''' to have the machine trace out the job area. It will not fire the laser while it is doing this.
##'''Retrieve the key''' from its hiding place and '''turn the keyswitch on''' (clockwise). This will allow the laser to fire.
##'''Close the lid'''
##'''Press the Start button''' in Lightburn and watch it go.
##It is safe to watch through the window, the IR light from the laser is absorbed by the polycarbonate. The regular light can be intense when doing a cutting operation however, so avoid staring at the bright light.
#When a job is done
##The laser will stop moving. The control panel will display "Finished" below the job display
##Open the lid and remove your material. If the job involved cutting through, check the bottom compartment under they honeycomb for small pieces that fell through and clean them up.
#'''While a job is running:'''
##'''Never leave the laser unattended! Materials can catch fire!'''
##'''If there is a problem, hit the big red emergency stop button.''' Located on the front of the laser cutter.
##'''In the event of a fire''', use the the fire blanket or the white dry-type fire extinguisher located near the machine.
##'''NEVER open the lid while the laser is on!'''
#'''When done using the machine:'''
##'''Turn off the power strip.'''
##'''Turn the keyswitch off (counter-clockwise) and put key back.'''
##'''Clean underneath the aluminum honeycomb bed.'''

=Troubleshooting=
{| class="wikitable"
|The laser isn’t firing
|Make sure the keyswitch is turned to the correct position. Should be rotated clockwise.
Make sure in Lightburn that the appropriate cut lines have the “output” slider in the on position (will show green).
|-
|This fill is taking FOREVER, why?
|There are different fill settings you can use. Double-click on the color you are using for a fill, and you will be able to view the settings. “Fill all shapes at once” is the slowest setting, as it goes line-by-line across the entire surface. “Fill shapes individually” will be faster and can end up cleaner.
|-
|My wood keeps getting charred
|Look at your settings and see if you can increase the speed of the cut while decreasing the power.
|-
|My cut is not going through the entire surface
|Increase your power and decrease your speed
|-
|The laser cut all the way through my piece when I wanted to engrave it
|Lower the power setting on the cut
You can try increasing speed but lowering the power should help the most.
|-
|This acrylic is chipped on the underside
|?
|-
|I don’t know what settings to use
|Use an existing sample card that is similar to the material you are using.
If a sample doesn’t exist, you can use a built-in “Material Test” in LightBurn in the Laser Tools menu at the top.
Engraved fills will need slightly less power than engraved lines
Small engraved fills will need slightly more power than large engraved fills
|}

=Safe and Unsafe Materials=
[https://web.archive.org/web/20221206004126/http://wiki.atxhs.org/wiki/Laser_Cutter_Materials Referenced from ATX Hackerspace's wiki]

There are a wide range of materials that our Laser Cutter can cut, etch or mark - but some simply don't work (eg metals) and some are extremely hazardous to either humans or the machine itself (eg PVC and Vinyl). It is therefore imperative that you check these lists before attempting to cut materials that you have not worked with before.

It is not always obvious which materials will work - for example: Polycarbonate/Lexan produces flames and lethal chlorine gas which will rapidly corrode this normally $10,000 machine into uselessness '''and''' which is extremely hazardous to the health of people nearby. Yet Acrylic - which looks, smells, feels and tastes just like Lexan - cuts smoothly and cleanly and is one of the best materials to use with the laser! So check and double-check what you're cutting.

'''WARNING''': Because many plastics are dangerous to cut, it is important to know what kind you are planning to use. Make has a How-To for identifying unknown plastics with [http://blog.makezine.com/archive/2011/09/identifying-unknown-plastics.html?utm_source=feedburner&utm_medium=feed&utm_campaign=Feed%3A+makezineonline+%28MAKE%29&utm_content=Google+Reader a simple process].

{| class="wikitable"
|style="background-color:#ff8888; text-align: center;" | '''UNSAFE'''
|
* PVC (Poly Vinyl Chloride)/vinyl/pleather/artificial leather
**Releases chlorine gas when burned - dangerous for humans and damages the machine
* Thick ( >1mm ) Polycarbonate/Lexan
* ABS
* HDPE/milk bottle plastic
* PolyStyrene Foam
* PolyPropylene Foam
* Epoxy
* Fiberglass
* Coated Carbon Fiber
* Any foodstuff ( such as meat, seaweed 'nori' sheets, bread, tortillas... )
|-
|style="background-color:#bbffbb; text-align: center;" | '''Safe to cut and etch'''
|
* Many woods
* Plywood/Composite woods
* MDF/Engineered woods
* Paper, card stock
* Cardboard, carton
* Cork
* Acrylic/Lucite/Plexiglas/PMMA
* Thin Polycarbonate Sheeting (<1mm)
* Delrin (POM)
* Kapton tape (Polyimide)
* Mylar
* Solid Styrene
* Depron foam
* Gator foam
* Cloth/felt/hemp/cotton
* Leather/Suede
* Magnetic Sheet
* NON-CHLORINE-containing rubber
* Teflon (PTFE)
* Carbon fiber mats/weave that has not had epoxy applied
* Coroplast ('corrugated plastic')
|-
|style="background-color:#ddffdd; text-align: center;" | '''Safe to etch'''
|
* Glass
* Ceramic tile
* Anodized aluminum
* Painted/coated metals
* Stone, Marble, Granite, Soapstone, Onyx.
|}

=Using the Rotary Add-On=
'''2023-03-11: THIS IS A DRAFT OF THE PROCESS TO USE THE ROTARY ADD-ON''' - Alex

The rotary add-on allows the user to engrave or cut cylindrical or round objects. There is a different setup involved that has to be done to get it ready, and it has to be un-done before you leave.

#Rotary Setup
##Turn on machine
##Lower Z-Table all the way down
##Remove honeycomb
##Place Rotary Add-On on table so it is parallel to the table
##Turn off machine
##Unplug Y-axis, plug in Rotary Add-On
##Turn machine back on, allow it to finish moving and calibrating
##Move the Y-axis by hand so the beam will be centered on the center axis of rotary add-on
##Ensure the head of the laser will not collide with the rotary add-on or material
#Using the Rotary
##Mount the material in the chuck (may need to swap out jaws depending on size or shape)
##If needed, protect your material from the bare metal jaws with foam, rubber, electrical tape.
##Slide the tail support up to the base of the material if needed to support (longer objects will definitely need it)
##Place design in lightburn where the rotary add-on is
##Measure the diameter of your piece
##-TODO: INSERT MATH TO FIGURE OUT DESIGN SCALE BASED ON DIAMETER/CIRCUMFERENCE
#Removing the Rotary
##Turn off the machine
##Remove material from the chuck
##Unplug the rotary
##Plug Y-axis back in
##Remove rotary add-on from machine
##Replace honeycomb bed
##Turn machine back on and test that it is operating normally

=FAQs=
{| class="wikitable"
|How do I get certified to use the laser cutter?
|Same as any other power tool in the shop! If you haven't used this kind of machine before, take our Intro class on the relevant topic. If you have used a machine like this, then read up on this documentation and schedule a Safety Checkout with the General Manager or Shop Manager for that area.
|-
|How do I clean the laser cutter after I use it?
|Lift the aluminum honeycomb out and sweep up small pieces with the small dustbin on the pegboard in the Electronics Lab. Clean any residue by liberally applying isopropyl alcohol to a paper towel and scrubbing the residue - it should come off fairly easily. Plywood in particular tends to leave a lot of residue.
|-
|What do I do with my scrap materials?
|Usable pieces (rectangular preferred, plenty of usable space) can be added to the wooden materials container in the Electronics Lab.
Wood that is completely used can be deposited in the scrap wood bin in the wood shop.
Any other materials get disposed of in the trash.
|}

=Maintenance=
*Vacuum the inside
**The bed of the machine should be vacuum out regularly after cutting to clean up any small pieces that fall into the honeycomb.
*Cleaning the lens and mirrors
**'''Ask someone to show you how to clean these before attempting yourself!'''
**A dirty lens can cause burnt gunk to build up and potentially crack the lens.
**Here is a video from the ATX Hackerspace on cleaning their lens - [https://www.youtube.com/watch?v=YiN3J2WShQY How to Clean Laser Optics]
*Aligning the mirrors
**This should be checked once or twice a year. A sign of misaligned mirrors is typically the laser not burning effectively when it gets farther from the top left corner.
**[https://k40.se/lens-mirrors/k40-mirror-alignment-and-leveling-old-guide/ A guide on aligning the mirrors can be found here.]

Other Maintenance Items:
*[https://www.youtube.com/playlist?list=PLW4aVhZUHNlW3FLgfivcZVMjZksYKVPCS Omtechlaser HowTo playlist on youtube] - has many videos on how to do common maintenance tasks on a similar style CO2 laser cutter.

==Parts==
*Laser Tube: 100W CO2 Reci W2 Product No. 780442
*Lens: 20mm Diameter, 63.5mm focal length
*Mirrors: 25mm Diameter, Molybdenum coated.

=External Resources=

==External Guides==
===LightBurn Video Guides:===
*[https://www.youtube.com/watch?v=BkNeVjbZncc Lesson 1: First Time User]
*[https://www.youtube.com/watch?v=uzFsrUwONbw Lesson 2: User Interface]
*[https://www.youtube.com/watch?v=nybhYtjElQU Lesson 3: Cut Settings]
*[https://www.youtube.com/watch?v=51cXqmNHgeI Lesson 4: Boolean Operations]

'''[https://github.com/LightBurnSoftware/Documentation/blob/master/README.md Official LightBurn documentation]'''

===Highlights from LightBurn's documentation:===
#[https://github.com/LightBurnSoftware/Documentation/blob/master/Toolbars.md Toolbars]
#[https://github.com/LightBurnSoftware/Documentation/blob/master/HotKeys.md General Usage Hotkeys]
#[https://github.com/LightBurnSoftware/Documentation/blob/master/CreatingNewVectors.md Creating Vectors]
#[https://github.com/LightBurnSoftware/Documentation/blob/master/EngravingImages.md Engraving Images]
#[https://github.com/LightBurnSoftware/Documentation/blob/master/ImportingExternalVectors.md Importing External Vectors]

==Where to Find Materials==
*The scrap bin by the laser cutter has plywood and acrylic
*[https://www.inventables.com/categories/materials/acrylic Inventables] has acrylic sheet in many colors
*[https://www.amazon.com/dp/B01MAT50B6/ref=cm_sw_r_em_apa_i_90LmDbJW47EMG Laserable Rubber] on Amazon
*[https://woodcraft.com/ Woodcraft] in Newington - thin plywood of various sizes
*[https://www.homedepot.com/ HomeDepot] or [https://www.lowes.com Lowes] - plywood, acrylic, and various other materials
*[https://www.joann.com/ JoAnn Fabrics] in Newington- fabrics, acrylic, plywood, and various other materials

==Shape Generators==
These can help create common but complex shapes for you to work with like boxes, gears, and more.

*[https://www.festi.info/boxes.py/ Boxes.py - TONS of Box Generators]
*[https://www.epiloglaser.com/how-it-works/laser-material-compatibility.htm List of Materials that can be laser cut]
*[http://www.wolfiesden.com/Laser/PuzzleCreator.asp Puzzle Creator by Wolfiesden]
*[https://geargenerator.com/#200,200,100,6,1,0,0,4,1,8,2,4,27,-90,0,0,16,4,4,27,-60,1,1,12,1,12,20,-60,2,0,60,5,12,20,0,0,0,2,-563 Gear Generator]
*[http://www.makercase.com/ Maker Case] (box generator)
*[https://makeabox.io/ MakeABox.io] (box generator)
*[http://jeromeleary.com/laser/ Box Generator - Jerome Leary]
*[https://obrary.com/collections/open-designs Open Designs - Obrary] - repository of open/free designs
*[https://polygonia.design/ Polygonia Design Suite] - Pattern generator
*[https://clementzheng.github.io/joinery/help/help.html Joinery] - a large variety of joinery options for generating parametric joints for laser cutting (or Cricut). Takes an SVG in, pops an SVG out. It is also possible to save profiles.

[[Category: Tool]]
[[Category: Electronics Lab]]
[[Category: Safety Checkout]]
[[Category:_RFID_Tool_Access]]

CNC Milling Machine

2025-08-14T03:52:26Z

AlexN:

[[File:CNCMillingMachine.jpg|400px|thumb]]
[[File:CNCMill-Pendant.jpg|400px|thumb|Pendant Control]]
[[File:CNCMill-PowerSwitchLocations.png|400px|thumb|Power switch locations]]

'''THIS PAGE IS A WORK IN PROGRESS'''

=About our machine=
*Model: M3X CNC
*Table:
**Length:
**Depth:
*Vertical movement:
*Motor: Skyey 220V 3PH 8A
*Collet: R8 with a Kwik-Switch adapter
*Control Software: Mach3

This is a precision tool and must be used with great care.
If this machine is experiencing problems, please contact the General Manager or Shop Manager right away.

=Guides and Manuals=
*[https://docs.google.com/document/d/1y5x75Bkry4B9mwGdyXs07dA2ijSdpyYk/edit?usp=sharing&ouid=117523248034611898107&rtpof=true&sd=true CNC Bridgeport Start Up Procedure]
*[https://docs.google.com/document/d/1NN072pXqLhDPMkaGUxsTrScAEMOfwaX7H3DRI4zl_hY/edit?usp=sharing CNC Mill Technical Information] - A doc researching the part and components of the machine itself.

==BRIDGEPORT DO’S AND DON’TS==
===DO===
*Ensure you have received training before performing an operation on this machine
*Use appropriate coolants and lubricants designed for machining
*Remove all tooling and extra fixtures used for your operations when you're done
*Check the collet and inside of spindle for loose chips to prevent damage to both
*Report any damage or broken tools right away so they can be fixed/replaced
===DON’T===
*Use water as a coolant without putting a rust-preventative in it like Kwikool
*Leave metal chips on the machine or on the floor
*Adjust or remove the vise, rotate the head, or modify the machine if you don’t know how the process to “tram” them back to square
*Forget to clean up and put tools back in their proper place
*Use endmills in the drill chuck

==General Tips and Safety==
*'''Wear safety glasses!''' Chips that come off are hot, and if your whole part comes off it will not be pretty.
*If you need a sharp endmill, you should have your own set. Our tools are shared use and are not always the sharpest.
*Clean and oil the machine's ways and surfaces when you are done
*DO NOT USED COMPRESSED AIR TO CLEAN
*DO NOT USE WATER AS A COOLANT. Water will rust the precision metal surfaces, making them not precision anymore. Use a rust-preventing additive like Kool Mist.

===Programming GCode for this machine:===
*Feeds and speeds: This machine is not as fast as a CNC Router, so keep speeds low.
*Use ramping when possible instead of direct plunge cuts.

=Tooling=
*

=Fixtures=
*

=Maintenance=
*

==Videos==
*

=Additional Reading=
* M3X CNC Automation – see Artisian Asylum website: https://wiki.artisansasylum.com/wiki/M3X_CNC_Milling_Machine
* Bridgeport Sharp – possible manual: https://me.berkeley.edu/wp-content/uploads/2020/09/Sharp-Vertical-Mill-Manual.pdf
* Quill Feed Programming Manual (from Artisian Asylum website): CNC_Accupath_M3X_Operator_Programming_Guide.PDF (saved on downloads)

[[Category: Tool]]
[[Category: Machine Shop]]
[[Category: Safety Checkout]]
[[Category: Work in Progress]]
[[Category:_RFID_Tool_Access]]

Clausing Lathe

2025-08-14T03:52:20Z

AlexN:

[[File:ClausingLathe.jpg|400px|thumb]]

=About our machine=
*Model:
*Bed length:
*Swing:
*Spindle thread:
*Spindle bore:
*Tool post: Aloris BXA (200 series) compatible

==Accessories==
*5C Collet chuck
*3-Jaw chuck
*Coolant sprayer (not yet functioning)

=User Guide=

==Safety==
*'''NO LOOSE ITEMS WHILE OPERATING.''' No loose jewelry, hoodie strings, long hair needs to be tied back. This is the biggest risk when operating a lathe - if it grabs something on you and pulls you in, you will not be able to break free.
*'''SAFETY GLASSES.''' Hot metal chips and oil will fly off this machine. Protect yourself.
*'''NEVER LEAVE THE CHUCK KEY IN THE HEADSTOCK, EVEN FOR A SECOND.''' It can become a deadly projectile if you turn on the lathe with it in there.
*'''Make sure work is secured before turning on the lathe.''' While it's not moving, try to wiggle the piece in the chuck. If it moves at all, check your setup for problems.
*'''Ensure work and headstock will not collide with any part of the machine.''' With the power off, spin the chuck by hand to check this.
*'''Use sharp tools!''' Dull tools can catch the work and break the tool or the lathe itself.

==Lubrication and Upkeep==
[[File:clausing-lubrication.png|500px|thumb]]
To be done

Clean every time
**Wipe inside and outside of collets before using
**Clean inside chuck jaws before inserting material
**After work - clean chips off of machine using brush and pan
**Empty out chip catch-pan below ways

==Controls==
[[File:clausing-diagram.png|500px|thumb]]
To be done

==Changing the chuck==
To be done

==Changing the speeds==
To be done

==Aligning the tailstock==
To be done

==Using the powerfeed and gearbox==
To be done

==Using the halfnut and threading dial==
To be done

=Manuals=

[https://drive.google.com/open?id=1LMAbFnK7X79luoh62wrIVlhS_DbI3yoC How to Run a Lathe] - an old handbook with everything you need to know

=Helpful Videos=
*[https://www.youtube.com/watch?v=Za0t2Rfjewg Essential Machining Skills: Working with a Lathe]
*[https://www.youtube.com/watch?v=BAD10CKG4Gw Mini machinist mallet] - video of a mallet lathe project (warning: sick metal music playing the whole time)
*Grinding HSS tools
*Using dial indicators
*Using calipers and micrometers

=Beginner Projects=
*[https://www.patreon.com/posts/14548892 Machinist's Hammer] - a project by Tim Nummy
*[https://www.youtube.com/watch?v=KcAk_Lec_hc Whistle]
*[https://www.youtube.com/watch?v=-dyO4PEkEkc Storage Tube with hidden seam]
*[https://www.youtube.com/watch?v=gFQx70JAixo Spinning Top]
*[https://www.youtube.com/watch?v=t9NGty1CVII Decorative Ring]
*[https://www.youtube.com/watch?v=c0xcyI0hZOI Machinist Jack]
*[https://www.youtube.com/watch?v=5-33oi0Wua8 Chuck key]

=Tool bits and accessories=
* Aloris BXA-style (200 series) quick-change toolpost with multiple tool holders
==What we have for insert tool holders==
*SHARS 1/2 X 4" RH MCLN INDEXABLE TURNING TOOL HOLDER CNMG
*MGEHR1616 Parting Off Turning Tool Holder
**Insert: MGMN200
*Anytime Tools 5 Piece 1/2" MINI LATHE INDEXABLE CARBIDE INSERT TOOL BIT SET - [https://www.amazon.com/gp/product/B0087RGCGO/ link]
**Insert: TCMT 090204 - [https://www.amazon.com/dp/B00SDYYI5I link]

==Where to buy==
*[https://alexnld.com/product-category/home-garden/business-industrial/manufacturing-amp-metalworking/metalworking-tooling/toolholding/page/2/ AlexNLD - Toolholding] - Inserts, tool holders, and more.
*[https://www.mscdirect.com/browse/Tool-Holding MSC Direct - Tool Holding]
*[https://www.mcmaster.com McMaster Carr] - Everything, but also inserts and tool holders
*[http://ebay.com Ebay] - Good ol' ebay, its got everything
*[http://amazon.com Amazon] - Amazon also has everything

[[Category: Tool]]
[[Category: Machine Shop]]
[[Category: Safety Checkout]]
[[Category:_RFID_Tool_Access]]

Bridgeport Knee Mill B

2025-08-14T03:52:14Z

AlexN:

[[File:BridgeportMillB.jpg|400px|thumb]]

'''THIS PAGE IS A WORK IN PROGRESS'''

=About our machine=
*Model: J head
*Table:
**Length:
**Depth:
*Vertical movement:
*Motor: Variable speed drive, with high and low gear
*Collet: R8 style collet, ranges from 1/8" to 1"
*Digital Readout: XY readout on main unit, Z-axis readout on separate unit

=Guides and Manuals=
*[https://drive.google.com/file/d/1aNLFs7eBVChuPsdGzqS8IWhP30JDGNpv/view?usp=sharing Bridgeport Manual] (not ours but close)
*[https://www.youtube.com/watch?v=YbpESuNQL14 Bridgeport Mill Parts (A)]
*[https://www.youtube.com/watch?v=7oB7B_eJi6A Bridgeport Mill Parts (B)]
*[https://www.youtube.com/watch?v=b9gOWHQdrDs How to square the Bridgeport head with the table]
*[https://www.youtube.com/watch?v=TGmaIllVA9c&list=PL6HIFled82YU8mZcgLBm4d6hLRWV2emnx (Playlist) Videos on the mill by Tubalcain/mrpete222]

==BRIDGEPORT DO’S AND DON’TS==
===DO===
*Ensure you have received training before performing an operation on this machine
*Use appropriate coolants and lubricants designed for machining
*Remove all tooling and extra fixtures used for your operations
*Check the collet and inside of spindle for loose chips to prevent damage to both
*Oil the ways to keep things moving smoothly and protect from corrosion
*Report any damage or broken tools right away so they can be fixed/replaced
===DON’T===
*Use water as a coolant without putting a rust-preventative in it like Kwikool
*Leave metal chips on the machine or on the floor
*Adjust or remove the vise, rotate the head, or modify the machine if you don’t know how the process to “tram” them back to square
*Forget to clean up and put tools back in their proper place
*Use endmills in the drill chuck

==General Tips and Safety==
*Wear safety glasses! Chips that come off are hot, and if your whole part comes off it will not be pretty.
*If you need a sharp endmill, you should have your own set. Our tools are shared use and are not always the sharpest.
*Clean and oil the machine's ways and surfaces when you are done
*DO NOT USED COMPRESSED AIR TO CLEAN
*DO NOT USE WATER AS A COOLANT. Water will rust the precision metal surfaces, making them not precision anymore. Use a rust-preventing additive like Kool Mist.

=Tooling=
*Shars 45 degree 2" x 3/4" Face mill
**Screws - Torx Flathead M5-12mm for inserts
**Inserts - SEKT 1204 AFTN - FM33
*Flycutter
*Keyless Chuck
*Boring Head

=Fixtures=
*Large indexing head
*Grizzly G5649 - 5-C Spin Index - [https://www.youtube.com/watch?v=M66Zf8wHxBU How to use video]
*Phase II Rotary table 220-010 - 10" - [https://drive.google.com/file/d/1GG0jsDtBn5OdJ6LEBxgsEJhoflpV7Sak/view?usp=sharing manual]
*Rotary table - small

=Maintenance=
*

==Videos==
*[https://www.youtube.com/watch?v=yAnXgxZ16m8 Making Tee Nuts on the Bridgeport]
*[https://www.youtube.com/watch?v=-zXfydde_nE&list=PLNp7TZf13Bq5hvW6QvkIRSvyH4JZPQzh6 (Playlist) Project videos using the mill/lathe by This Old Tony]
*[https://www.youtube.com/watch?v=T5gjkYvMg8A&t=0s&list=PLF06SHGgSg4Fk5-yeh8DN3g6ZgaM0tbk7&index=5 (Playlist) Working with a Milling Machine - 4 parts]

=Additional Reading=
* Possible manual: https://me.berkeley.edu/wp-content/uploads/2020/09/Bridgeport-Vertical-Mill-Manual.pdf
* Another possible manual: Bridgeport-milling-machine-manual-1.pdf (saved on downloads)

[[Category: Tool]]
[[Category: Machine Shop]]
[[Category: Safety Checkout]]
[[Category:_RFID_Tool_Access]]

Auto Lift

2025-08-14T03:51:33Z

AlexN:

Auto Lift

2025-08-14T03:49:47Z

AlexN: updating instructions on unlocking the auto lift to describe new RFID lockout

Projects: RFID Tool Access

2025-08-09T16:58:20Z

AlexN: updating list of RFID tools, developing page a little more

[[File:RFID-autolift.jpg|400px|thumb|RFID Auto Lift]]

Tools with RFID Lockouts require permission prior to use. These tools are either deemed high-risk or are sensitive to misuse, so this is an added layer of safety for both user and machine.

The system was built off of an existing door access control and expanded using custom relay control boxes. The RFID reader reads your badge, sends it to the controller to check the database, and if you have authorization it will enable the machine.

== How to operate ==
*Swipe RFID Badge on the reader for the tool.
*When it beeps, press the green button to turn the power switch on for the control box within 5 seconds.
*The main power for the tool will be enabled.
*When finished using the tool, press the red button to turn off power to the tool and the control box.

'''Note for Auto Lift:'''
*This has no Green/Red button, as soon as you swipe your RFID badge it will be enabled
*This is set to shut off after 5 minutes automatically

'''Note for Laser Cutter:'''
*This has no Green/Red button, but instead uses a power strip.
*This has a mechanism where it will stay on as long as the power strip is on, and when the strip turns off it will stay off until reactivated by an RFID swipe.

== Tools currently on the RFID Access System ==
* [[Auto Lift]]
* [[Bridgeport Knee Mill B]]
* [[Clausing Lathe]]
* [[CNC Milling Machine]]
* [[Laser Cutter]]
* [[Surface Grinder]]

<gallery>
RFID-autolift.jpg|RFID Auto Lift
RFID-bridgeport.jpg|RFID Bridgeport
RFID-metallathe.jpg|RFID Metal Lathe
RFID-surfacegrinder.jpg|RFID Surface Grinder
</gallery>

Computer software

2025-08-09T16:33:22Z

AlexN: added more items, removed old, recategorized

This is a list of software available on the computers in the Makerspace.

= 3D Printing/CNC/Laser Cutting =
== 3D slicing ==
* Bambu Studio
* Cura
* PrusaSlicer
* ChiTuBox Pro ''(for resin printers)''

= CAD =
* Autodesk Fusion 360 ''(design, engineering, electronics and manufacturing)''
* FreeCAD ''(parametric 3D modeling)''
* OpenSCAD ''(creating solid 3D CAD objects)''

== Other 3D software ==
* Blender ''(3D computer graphics)''

== CNC Routing/Machining ==
* VCarve Pro ''(complex 2D patterns and some 3D)''
* Carbide Motion (on the CNC computers)
* Mach3 (on the CNC Mill)

== Laser cutting ==
* LightBurn ''(layout, editing and control)''

= Image Editors =
* Adobe Illustrator
* Inkscape ''(vector graphics)''
* paint.net ''(raster graphics)''
* GIMP ''(raster graphics)''
* Paint 3D ''(raster graphics and 3D computer graphics)''

= Coding =
* Arduino IDE ''(code writing)''
* PyCharm Community ''(Python development)''

[[Category:Member Resources]]

File:Lighting Layout.png

2025-08-09T16:27:56Z

AlexN: AlexN uploaded a new version of File:Lighting Layout.png

== Summary ==
Locations of light switches and the light fixtures they control. Map is approximate and for reference.

Lost Wax Casting

2025-07-27T13:25:45Z

AlexN: /* Mix and pour the plaster */ - added a tip learned from personal experience

The equipment on the Lost Wax Casting cart can be used for casting from wax models (the traditional method) or from 3D-printed PLA models. Very fine detail can be achieved. This is the casting method used by jewelers.

[[File:MasterCast Vacuum Caster.jpg|400px|thumb|MasterCast Vacuum Caster]]
[[File:Electric Furnace.jpg|400px|thumb|alt=Electric Furnace|Electric Furnace]]
[[File:Swest Burnout Kiln.jpg|400px|thumb|alt=Swest Burnout Kiln|Swest Burnout Kiln]]

==The Machines:==
Master-Cast Vacuum machine
* Model No. 21.807.
* Brand - Stuller.
* 2 Amps
* For de-gassing plaster molds and pulling vacuum while pouring molten metal into molds
* https://www.stuller.com/products/22-1305/?groupId=193489
Electric Melting Furnace
* Model No. SY001.
* Brand - S.Y.
* 12.5 Amps (1500W)
* For metaling metal
Burnout Kiln
* Model No. S0720-SWEST
* Brand - Stuller/Swest
* 15 Amps
* For burning out wax/PLA from plaster molds and heating up mold prior to pouring
* https://www.stuller.com/products/22-1008/224288/?groupId=13241

==Guides and Manuals==
<big>The following video explains how to use the casting equipment:</big>

>>><big>[https://youtu.be/jB1MRhwWRSQ Investment Casting Demonstration]</big><<<

==Safety==
*Use in a well-ventilated area like the Bike Shop garage bay.
*'''Wear appropriate clothing for hot work'''
**All cotton or natural fiber clothing. SYNTHETIC CLOTHING WILL MELT TO YOUR SKIN.
**Leather boots or shoes are preferred. NO OPEN TOED SHOES.
*'''Wear appropriate safety gear'''
**Shaded goggles or lens. Always wear when looking at glowing objects to protect from intense IR light that can burn your eyes.
**Thick leather gloves. These should be heavier than welding gloves. Note - the gloves do not permit you to directly hold hot metal, and only serve as a temporary barrier.
**Leather apron and chaps to protect against splashing metal.
*'''Treat all metal like it is hot metal!''' You can't tell just by looking if a piece of metal is hot enough to burn you. Always use the tongs for moving metal until it has fully cooled down.
*'''USE EXTREME CAUTION WHEN WORKING WITH ZINC AND CHROME ALLOYS'''. Use additional ventilation or wear a respiratory.
**Zinc fumes can cause "metal fume ever", leading to severe chills and many health problems.
**Chrome fumes can result in respiratory irritation and other severe health problems.
*'''Prepare the work area so it is safe for working with hot metal and open flames'''!
**'''Limit how much you travel with hot metal'''. Set up all equipment so it is close by and easy to pick up.
**'''Have fire extinguisher on hand'''. Know where the nearest water source is.
**'''Have bucket of water to cool down tools and molten metals.'''
**'''Ensure any potentially flammable objects are at least 30 feet away.'''
**'''Prepare a spot to put down hot objects, use fire bricks, sand, or items that can withstand 2000F.'''

==Instructions for Use==

===Prepare the part===
We will only have details for making a 3D printed part for this process. For creating a wax part, please refer to other websites.

Settings for the print
* What you print is what you get. The casting process is very exact.
* You do need to get a volume measurement for your model, so you can use the right amount of metal when casting. If your slicer can do this, great. But if not, you can always print with 100% fill and then weigh the part afterward to get a volume estimate.
* PLA is 1.24 g/cc.
Type of filament to use - Natural PLA
* Use “Natural” PLA only (PLA with no pigment, which is yellowish clear in color).
* Anything other than PLA won’t burn away cleanly.
* And some PLA pigments leave ash behind and don’t burn away cleanly.
* From testing various brands, all unpigmented natural PLA filaments seem to work well. Use your favorite brand.
Features of the model
* The 3D print should have a sprue feature modeled into it.
* Sprue diameter must match the diameter of the hole in the black rubber lid of the casting cylinder. Measure the diameter of the hole in the lid you plan to use.

===The Plaster Mold===
[[File:Satin Cast Investment Plaster Instructions.jpg|500px|thumb|Satin Cast Investment Plaster - Instructions for measuring, mixing, and burnout]]

====Assemble the mold with your 3d printed part====
* Materials: metal cylinder, rubber cap, 3D print, masking tape
* Tools: none

# Insert sprue into rubber. You can also fill the hole with melted wax and squeeze the sprue into it to ensure a snug fit.
# Put metal cylinder onto rubber cap
# Put masking tape around the holes around the outside to prevent plaster from leaking out
# Add a ridge of tape that goes above the metal cylinder

====Mix and pour the plaster====
* Materials: assembled cylinder with part, respirator or dust mask, water, plaster, rubber mixing bowl
* Tools: Vacuum Chamber, sink
* Safety: hazardous plaster dust

TIP: Only mix enough to fill a single flask. If you are doing multiple flasks, only mix enough to fill one. This will ensure you have enough time before the plaster sets.

NOTE: An editable spreadsheet with calculators and more is available here. [https://docs.google.com/spreadsheets/d/19eX-XtfPN2tn2WwD2HYRuI4swMzgGZb0BEd5Tq4Y89A/edit?usp=sharing Lost Wax Casting Reference Info]

# Get ratio of water to plaster from the chart in the binder
# Calculate amount of mixture needed to fill the metal cylinder you chose
# Put on respirator before handling plaster
# Weigh water using a scale
# Weigh plaster using a scale
# Always add plaster to water. Mix water and plaster in rubber mixing bowl, stir for 3 minutes
# Put bowl of plaster mix in the vacuum chamber
# Tun vacuum chamber to “Investment”
# Turn vacuum on
# Once the plaster starts to boil, count to 20 seconds
# Turn off the vacuum and release air.
# Pour plaster into mold
# Put mold in vacuum chamber
# Tun vacuum chamber to “Investment”
# Turn vacuum on
# Count to 90 seconds
# Turn off the vacuum and release air.
# Allow to harden for at least 2 hours
# Peel tape off once hardened
# Remove rubber lid. This will take some force and twisting. The plaster is sturdy.

===The Burnout===
* Materials: Your mold
* Tools: Burnout Kiln
# Place mold in kiln with hole facing down on top of two metal rails (this will allow space for melted wax or PLA to drip out and smoke to escape)
# Program the ramp for your part based on cylinder size. See binder.
## Default ramp rate is 9F per minute or 540F per hour
# To finish programming, press 0, 0, Enter
# Press Start to start program
# During first 5 hours of burnout, keep area well ventilated as it will produce a lot of smoke
# After 5 hours smoke should stop and doors/windows can be closed.
# Let kiln sit overnight to finish the plaster curing process

Example program:
* Casting temp for metal: 1930 F
* Flask temp:1292 F
* Ramp 1: 300 F (8 hour ramp, 1 hour hold)
* R2 700 F (8 hour ramp, 2 hour hold)
* R3 900 F (1 hour hold)
* R4 1350 F (3 hour hold)
* R5 1292 F (99 hour hold)

===The Casting===
====Melting====
* Materials: your metal
* Tools: Electric Furnace, carbon stirring rod
# Ensure all devices are plugged into different circuits. Circuit breaker may trip if all are on the same one.
# Weigh appropriate amount of metal based on volume of mold and mass/volume ratio of metal (see example below)
# Add your metal to the crucible
# Set temperature on crucible to temp necessary to melt metal (note: it will need to be higher than the basic temp so it is very liquid and flows well)

Example calculation for weight of metal:
* Metal: Casting Bronze from Stuller
* Mass/Volume ratio: 8.75 g/cm3
* 3D print volume: 17.412 cm3
* Bronze mass: 152 g (plus a little extra)

====Pouring====
* Materials: your mold, your metal, firebrick, carbon block, correctly sized metal plate and red rubber casting gasket for vacuum pump
* Tools: Burnout Kiln, Vacuum Chamber, Electric Furnace, carbon stirring rod, tongs
* Safety: use welding goggles or appropriately shaded visor to protect your vision
# Once metal is liquid, clean off dross from the top with a carbon rod
# Adjust valve on vacuum machine to “Chamber”
# Set red gasket on, the adapter ring, then gasket
# Set mold in chamber
# Turn vacuum on
# Use tongs to grab hot crucible
# Pour metal into mold carefully
# Wait for a few seconds, then turn off vacuum pump, release pressure and use tongs tip to lever up the metal adapter plate to break seal.
# Remove mold cylinder from vacuum chamber and set on carbon block
# Set another carbon block on top
# Allow to cool to a dark cherry-red color
# Wash mold out in bucket of water and swish vigorously
# Retrieve your part!

==Parts and Consumables==
* Casting metals
* Crucibles
* Investment plaster
* Red vacuum seal gaskets

==Additional Resources==
Other Instructions:
*[https://pepetools.com/blogs/news/casting-manual Pepe Tools Lost Wax Investment Casting Manual]
*[https://docs.google.com/spreadsheets/d/19eX-XtfPN2tn2WwD2HYRuI4swMzgGZb0BEd5Tq4Y89A/edit?usp=sharing Lost Wax Casting Reference Info]
Other Videos:
*[https://www.youtube.com/watch?v=bBAkI78--cE&ab_channel=GomeowCreations Basics of Lost Wax Casting with 3D Printing - KAYA-CAST]

Suppliers:
*[https://pmcsupplies.com/ PMC Supplies]

[[Category: Tool]] [[Category: Safety Checkout]]

Shapeoko 5

2025-07-19T20:36:41Z

AlexN: /* About our machine */

'''This page describes some of the specifics of this CNC Machine.'''

'''For more general resources please go to the [[CNC_Routers]] page.'''

[[File:Shapeoko5.jpg|400px|thumb]]
==About our machine==
*Model: Shapeoko 5 [https://carbide3d.com/shapeoko/shapeoko5pro-specs/ (full specs here)]
*Cutting Area: 48"(X) x 48"(Y) x 4"(Z)
*Gantry Shift distance for joinery: 3.15”
*Table workholding slots: uses M6 tee nuts
*Spindle: 65mm Air-cooled 1200W spindle with ER-16 collets
**Common Collet sizes: 1/8", 1/4", 3/8", smallest 1.5mm
*Spindle RPM: 8k - 24k RPM
*Computer: Mini PC Windows 11 connected via USB
*Control Software: [https://carbide3d.com/carbidemotion/ Carbide Motion]
*Acquired through a generous donation by Gabriel Markley.

==Guides and Manuals==
*[https://my.carbide3d.com/gettingstarted/shapeoko5pro/ Getting Started with Shapeoko 5 Pro] - Many guides and resources from the company.
*[https://shapeokoenthusiasts.gitbook.io/shapeoko-cnc-a-to-z/first-cuts Shapeoko CNC A to Z - Running a job] - a very thorough community-written guide for using Carbide Motion.
*[https://shapeokoenthusiasts.gitbook.io/shapeoko-cnc-a-to-z/feeds-and-speeds-basics Feeds and Speeds]

==What's New==
We acquired this machine in 2024 as an upgrade to the shop's CNC capabilities. It is largely the same as the [[Shapeoko 3]], but bigger and more powerful. This comes with a few new considerations as noted below.

'''Features'''
#Overall Machine
## Very large work area
## Sturdy metal frame will be more accurate
# VFD Spindle, digitally controlled
## Programmed in your GCode, important thing to check that you haven't before
## Two wrenches to change tools
## Collet system accepts numerous different tool shank sizes
# Dust collector
## Very quiet
## Large capacity two-stage system
# Workholding
## M6 Tee Nuts
## Slots spaced apart 4.04” (103 mm) center-to-center
# Bit Setter tool
## Automatically adjusts Z axis zero when switching tools
# BitZero
## Quickly and accurately set zero positions

'''Important Notes'''
# RPM is very important with this one. Make sure it is set appropriately for your project.
# Never leave it running unattended.
# Cut-throughs should have a sacrificial board underneath. Do not carve the main worktable unless you are prepared to repair it.
# Workholding should be done with nuts and bolts or double-sided tape. DO NOT USE SCREWS, this will chew up the main board.

==Shapeoko Operating Instructions==
# '''Pre-requisites'''
## Have your GCode file already made using your software of choice. We generally use VCarve Pro.
## Have your material ready and sized to fit on the machine you are using.
## Have your tool(s) for the cut(s) you are running.
## Have your safety glasses and hearing protection.
# '''Power On'''
## Examine machine. Make sure it is clean, clear, no tools left on it or in the router.
## Ensure main power strip is on.
## Ensure computer is on.
## Turn on the CNC by twisting the red emergency stop button until it pops up.
# '''Starting up with Carbide Motion'''
## Open Carbide Motion.
## Click the "Connect Cutter" button to connect to the machine.
### If there is an error when trying to connect, unplug the USB cable to the machine and plug it back in, then try again.
## Click the "Initialize Machine" button to home your machine.
## Click "Load New File" and navigate to your prepared GCode file. Select the file and click "Open".
# '''Preparing the tool'''
## Select the collet that matches the shank diameter of your tool (typically 1/4").
## Insert the appropriate tool for your GCode into the spindle and tighten it with the wrenches.
# '''Preparing the material'''
## Grab a piece of material appropriate for your project.
## Many methods exist for securing the material to the work table. Briefly, these are: double-sided tape, hold-down clamps, and custom fixtures.
## Make sure your material secured to the table, ensuring it is secure enough for the operation you plan to do.
## If you are doing a shallow engraving, double-sided tape should hold well enough.
## If you are cutting all the way through something thicker than .5 inches, it needs to be very secure. If you try to move it while clamped and it shifts at all, it is not secure enough.
# '''Zero the machine to the workpiece'''
## Go to the "Jog" screen in the upper right menu.
## Use the buttons to navigate the machine to the zero position. This will be determined in your GCode file, so be sure to remember what you set for a zero (or "XY Datum").
## '''Tip''': Use the "Increment +" and "Increment -" buttons to change how fast the machine moves when you press the navigation buttons.
## As the tool gets within 1 inch of your material, reduce the increment to avoid crashing the tool into the material.
## When the tool is at the correct zero point relative to the material, go to the "Set Zero" button on the bottom row.
## Click "Zero All", then click "Done"
# '''Start The Cut'''
## Click on the "Run" screen in the upper right menu.
## Click "Start Job"
## Click the "Feedrate -10%" button and reduce the "Override" value on the left to 50%. This will give you more reaction time to stop the machine if it is going to crash at the start of the job. (You can increase this after it has been running for a minute with no issues.)
## Turn on the vacuum for the machine. Ensure the hose is connected.
## Click "Start". The machine will move to the starting area and pause. A prompt will display.
## Click "Resume" to start cutting. Stay by the machine while it is running.
## '''Do not leave the machine unattended.''' If nobody is watching it and it crashes, it could do a lot of damage to the machine.
## '''Crash''': If the machine crashes or otherwise needs to be stopped immediately, hit the red E-stop button to stop the motion. Report crashes to the #electronicslab channel on Slack.
## '''Cut not going well''': If it is not an emergency, you can stop the cut by clicking "Pause", wait for the machine to move the router out of the cut, then click "Stop" and turn off the router.
# '''After the cut'''
## Vacuum up the dust from the cut. Clean up on top of the machine, under the machine, the floor, and anywhere else dust went.
## Remove your material and any screws or clamps from the bed, leaving it completely clear.
## Remove the tool from the spindle and store it appropriately.
## Turn off CNC by pressing the red emergency stop button.
## Log out of computer
## Clean out dust collector, take to a garbage can in the main shop.

==Troubleshooting==
{| class="wikitable"
|-
| Router is not turning on ||
*Check the Power switch.
*Check the plug.
*If the light is on but it doesn't spin, the motor brushes may need replacing.
|-
| It throws an error when running my GCode ||
*Your code may be exceeding the maximum dimensions of the machine. Double-check the job size and the position of the workpiece to see if it is too close to the edges.
*If there was a lot of "chatter" or vibration before the error, it may have detected that and stopped the machine as a precaution.
|}

==External Resources==
*[https://shapeokoenthusiasts.gitbook.io/shapeoko-cnc-a-to-z/ Shapeoko CNC A to Z] - excellent community-written guide.
*[https://my.carbide3d.com/gsff/01/ First Five Projects] - suggestions from Carbide on the first 5 projects you should try.
*[https://www.printables.com/model/179887-cnc-clamp/comments Hold Down Clamp STL file] - for 3D printing new clamps
*[https://www.reddit.com/r/shapeoko/wiki/index/ r/Shapeoko wiki]

[[Category: Tool]]
[[Category: Safety Checkout]]
[[Category: CNC Routers]]
[[Category: CNC Room]]

Shapeoko 5

2025-07-19T20:36:16Z

AlexN: /* About our machine */

'''This page describes some of the specifics of this CNC Machine.'''

'''For more general resources please go to the [[CNC_Routers]] page.'''

[[File:Shapeoko5.jpg|400px|thumb]]
==About our machine==
*Model: Shapeoko 5 [https://carbide3d.com/shapeoko/shapeoko5pro-specs/ (full specs here)]
*Cutting Area: 48"(X) x 48"(Y) x 4"(Z)
*Gantry Shift distance for joinery: 3.15”
*Table workholding slots: uses M6 tee nuts
*Spindle: 65mm Air-cooled 1200W spindle (accepts variety of bits from 1/8" to 1/4")
**Common Collet sizes: 1/8", 1/4", 3/8", smallest 1.5mm
*Spindle RPM: 8k - 24k RPM
*Computer: Mini PC Windows 11 connected via USB
*Control Software: [https://carbide3d.com/carbidemotion/ Carbide Motion]
*Acquired through a generous donation by Gabriel Markley.

==Guides and Manuals==
*[https://my.carbide3d.com/gettingstarted/shapeoko5pro/ Getting Started with Shapeoko 5 Pro] - Many guides and resources from the company.
*[https://shapeokoenthusiasts.gitbook.io/shapeoko-cnc-a-to-z/first-cuts Shapeoko CNC A to Z - Running a job] - a very thorough community-written guide for using Carbide Motion.
*[https://shapeokoenthusiasts.gitbook.io/shapeoko-cnc-a-to-z/feeds-and-speeds-basics Feeds and Speeds]

==What's New==
We acquired this machine in 2024 as an upgrade to the shop's CNC capabilities. It is largely the same as the [[Shapeoko 3]], but bigger and more powerful. This comes with a few new considerations as noted below.

'''Features'''
#Overall Machine
## Very large work area
## Sturdy metal frame will be more accurate
# VFD Spindle, digitally controlled
## Programmed in your GCode, important thing to check that you haven't before
## Two wrenches to change tools
## Collet system accepts numerous different tool shank sizes
# Dust collector
## Very quiet
## Large capacity two-stage system
# Workholding
## M6 Tee Nuts
## Slots spaced apart 4.04” (103 mm) center-to-center
# Bit Setter tool
## Automatically adjusts Z axis zero when switching tools
# BitZero
## Quickly and accurately set zero positions

'''Important Notes'''
# RPM is very important with this one. Make sure it is set appropriately for your project.
# Never leave it running unattended.
# Cut-throughs should have a sacrificial board underneath. Do not carve the main worktable unless you are prepared to repair it.
# Workholding should be done with nuts and bolts or double-sided tape. DO NOT USE SCREWS, this will chew up the main board.

==Shapeoko Operating Instructions==
# '''Pre-requisites'''
## Have your GCode file already made using your software of choice. We generally use VCarve Pro.
## Have your material ready and sized to fit on the machine you are using.
## Have your tool(s) for the cut(s) you are running.
## Have your safety glasses and hearing protection.
# '''Power On'''
## Examine machine. Make sure it is clean, clear, no tools left on it or in the router.
## Ensure main power strip is on.
## Ensure computer is on.
## Turn on the CNC by twisting the red emergency stop button until it pops up.
# '''Starting up with Carbide Motion'''
## Open Carbide Motion.
## Click the "Connect Cutter" button to connect to the machine.
### If there is an error when trying to connect, unplug the USB cable to the machine and plug it back in, then try again.
## Click the "Initialize Machine" button to home your machine.
## Click "Load New File" and navigate to your prepared GCode file. Select the file and click "Open".
# '''Preparing the tool'''
## Select the collet that matches the shank diameter of your tool (typically 1/4").
## Insert the appropriate tool for your GCode into the spindle and tighten it with the wrenches.
# '''Preparing the material'''
## Grab a piece of material appropriate for your project.
## Many methods exist for securing the material to the work table. Briefly, these are: double-sided tape, hold-down clamps, and custom fixtures.
## Make sure your material secured to the table, ensuring it is secure enough for the operation you plan to do.
## If you are doing a shallow engraving, double-sided tape should hold well enough.
## If you are cutting all the way through something thicker than .5 inches, it needs to be very secure. If you try to move it while clamped and it shifts at all, it is not secure enough.
# '''Zero the machine to the workpiece'''
## Go to the "Jog" screen in the upper right menu.
## Use the buttons to navigate the machine to the zero position. This will be determined in your GCode file, so be sure to remember what you set for a zero (or "XY Datum").
## '''Tip''': Use the "Increment +" and "Increment -" buttons to change how fast the machine moves when you press the navigation buttons.
## As the tool gets within 1 inch of your material, reduce the increment to avoid crashing the tool into the material.
## When the tool is at the correct zero point relative to the material, go to the "Set Zero" button on the bottom row.
## Click "Zero All", then click "Done"
# '''Start The Cut'''
## Click on the "Run" screen in the upper right menu.
## Click "Start Job"
## Click the "Feedrate -10%" button and reduce the "Override" value on the left to 50%. This will give you more reaction time to stop the machine if it is going to crash at the start of the job. (You can increase this after it has been running for a minute with no issues.)
## Turn on the vacuum for the machine. Ensure the hose is connected.
## Click "Start". The machine will move to the starting area and pause. A prompt will display.
## Click "Resume" to start cutting. Stay by the machine while it is running.
## '''Do not leave the machine unattended.''' If nobody is watching it and it crashes, it could do a lot of damage to the machine.
## '''Crash''': If the machine crashes or otherwise needs to be stopped immediately, hit the red E-stop button to stop the motion. Report crashes to the #electronicslab channel on Slack.
## '''Cut not going well''': If it is not an emergency, you can stop the cut by clicking "Pause", wait for the machine to move the router out of the cut, then click "Stop" and turn off the router.
# '''After the cut'''
## Vacuum up the dust from the cut. Clean up on top of the machine, under the machine, the floor, and anywhere else dust went.
## Remove your material and any screws or clamps from the bed, leaving it completely clear.
## Remove the tool from the spindle and store it appropriately.
## Turn off CNC by pressing the red emergency stop button.
## Log out of computer
## Clean out dust collector, take to a garbage can in the main shop.

==Troubleshooting==
{| class="wikitable"
|-
| Router is not turning on ||
*Check the Power switch.
*Check the plug.
*If the light is on but it doesn't spin, the motor brushes may need replacing.
|-
| It throws an error when running my GCode ||
*Your code may be exceeding the maximum dimensions of the machine. Double-check the job size and the position of the workpiece to see if it is too close to the edges.
*If there was a lot of "chatter" or vibration before the error, it may have detected that and stopped the machine as a precaution.
|}

==External Resources==
*[https://shapeokoenthusiasts.gitbook.io/shapeoko-cnc-a-to-z/ Shapeoko CNC A to Z] - excellent community-written guide.
*[https://my.carbide3d.com/gsff/01/ First Five Projects] - suggestions from Carbide on the first 5 projects you should try.
*[https://www.printables.com/model/179887-cnc-clamp/comments Hold Down Clamp STL file] - for 3D printing new clamps
*[https://www.reddit.com/r/shapeoko/wiki/index/ r/Shapeoko wiki]

[[Category: Tool]]
[[Category: Safety Checkout]]
[[Category: CNC Routers]]
[[Category: CNC Room]]

CNC Plasma Cutter

2025-07-13T00:45:15Z

AlexN: /* Guides and Manuals */ - added a link to the Fusion Outline from Neil's class

[[File:cncplasmacutter.png|400px|thumb|Langmuir CNC Plasma Cutter]]

==About our machine==
*Manufacturer: Langmuir Systems
*Model: CrossFire Pro
*Cutting Area: 48.25” (X) x 33.3” (Y) x 2.75" (Z) + 3” Manual Height Adjustment
*Computer:
*Control Software: FireControl
*Plasma Cutter: Hypertherm Powermax45 Sync Model# 088184
*Max cutting capacity: 5/8" thick steel

==Guides and Manuals==
*General
**[https://www.langmuirsystems.com/safety Plasma Safety] - Manufacturer's safety warnings for plasma cutting.
*Software
**[https://www.langmuirsystems.com/firecontrol/guide Cut With FireControl] - Manufacturer's guide to software use.
**[https://docs.google.com/document/d/1u3rAuRWWIrONUExP6ONZ9EOy3wD1-y26rPdyytBEiVI/edit?usp=sharing Fusion Outline] (for class)
*User Guides
**[https://www.langmuirsystems.com/introduction Introduction]
**[https://www.langmuirsystems.com/plasma CNC Plasma]
**[https://www.langmuirsystems.com/software Software Workflow]
**[https://www.langmuirsystems.com/software/fusion CAD/CAM with Fusion360]
**[https://www.langmuirsystems.com/firecontrol/guide Cut with FireControl]
**[https://www.langmuirsystems.com/software/sheetcam CAM with SheetCAM]
**[https://www.langmuirsystems.com/thc/guide LS-Torch Height Controller Guide]
*Hypertherm45 Sync
**[https://drive.google.com/file/d/1WIbmiCK-XQeKN51yuDPLWSBvQOnZUsa-/view?usp=drive_link Operator Manual]
**[https://drive.google.com/file/d/1j29hIJ0AO5Y6iPPt0vm574MrJJh7Dy2C/view?usp=drive_link Cut Charts Guide]
**[https://drive.google.com/file/d/1KPcf_eG64azRM46mJGcRapfbDzzs1fKw/view?usp=drive_link Mechanized Cutting Guide]
*Hardware
**[https://www.langmuirsystems.com/pro/assembly CrossFire Pro Assembly Guide]

==Standard Operating Procedures==

'''Safety Precautions'''

1. Personal Protective Equipment (PPE):
* Wear safety glasses with side shields or a face shield.
* Use flame-resistant gloves and clothing.
* Turn on air filter system
* Turn on exhaust fan
2. Work Area Safety:
* Ensure the work area is clean, dry, and free of flammable materials.
* Maintain adequate ventilation to avoid inhalation of fumes and gases.
* Know the location of the fire extinguisher. Next to the Auto Bay access door.
3. Equipment Safety:
* Inspect the plasma cutter, CNC table, and all connections for damage before use.
* Ensure the plasma cutter is properly grounded.
* Do not operate the equipment if any safety guards or covers are missing or damaged.

'''Equipment Setup'''

1. CNC Table Setup:

* Empty Air Compressor of water: Slowly, partially open the ball valve at the base of the air compressor. Allow water to escape. When water stops coming out, close the valve.
* Run Extension Cord for Power
* Power On: Turn on the Langmuir Systems Crossfire Pro CNC table.
* Software Initialization: Launch the CNC control software (e.g.,FireControl) on the connected computer.
* Home the Machine: Use the software to home the machine, ensuring
* the torch is in the correct starting position.
* Material Placement: Securely clamp the material to be cut onto the
* CNC table, ensuring it is flat and properly aligned.
2. Plasma Cutter Setup:
* Power On: Turn on the Hypertherm Powermax 45 SYNC plasma cutter.
* Air Supply: Ensure the air compressor is on and supplying clean, dry air at the recommended pressure (typically 85 PSI).
* Power Setting: Set the Amps to the recommended setting found in the Cut Chart
* Ground Clamp: Attach the ground clamp to the material being cut, ensuring a good electrical connection.
3. Software Configuration:
* Load Design: Import or create the design file in the CNC control software.
* Material Settings: Configure the material type and thickness in the software to match the cutting parameters.
* Cut Parameters: Set the appropriate cut speed, amperage, and pierce height based on the material and plasma cutter specifications.

'''Operation'''

1. Pre-Cut Check:
* Verify Material is Grounded
* Test Run: Perform a test run without the plasma cutter on to ensure the torch follows the correct path.
* Safety Check: Ensure all safety equipment is in place and the work area is clear.
2. Start Cutting:
* Initiate Cut: Start the cutting process from the CNC control software.
* Monitor Process: Keep an eye on the cutting process to ensure everything is operating correctly.
* Be prepared to pause or stop the machine if any issues arise.
3. Post-Cut Procedures:
* Power Off Plasma Cutter: Turn off the Hypertherm Powermax 45 SYNC plasma cutter.
* Remove Material: Carefully remove the cut material from the CNC table, ensuring it is cool enough to handle.
* Clean Up: Remove any slag or debris from the CNC table and work area.
* Inspect Cuts: Check the quality of the cuts and make any necessary adjustments to the settings for future cuts.

'''Maintenance'''

1. Post Use Maintenance:
* Clean the Table: Remove any metal shavings, dust, or debris from the CNC table. Ensure that the Gantry,Rails and Screws are clean. Apply WD-40 to the screws.
* Inspect Torch: Check the plasma torch for wear and damage. Replace consumables as needed.
* Check Air Filter: Inspect and clean the air filter on the plasma cutter.
2. Weekly Maintenance:
* Lubricate Moving Parts: Apply lubrication to the CNC table’s moving parts as recommended by the manufacturer.
* Inspect Cables and Hoses: Check all cables and hoses for wear, cracks, or damage.
3. Monthly Maintenance:
* Software Updates: Check for and install any updates for the CNC control software.

'''Emergency Procedures'''

1. Fire:
* Immediate Action: Use a fire extinguisher to put out the fire if it is safe to do so.
* Evacuate: If the fire cannot be controlled, evacuate the area and call emergency services.
2. Equipment Malfunction:
* Power Off: Immediately turn off the CNC table and plasma cutter.
* Inspect: Inspect the equipment for the cause of the malfunction.
* Report: Report the issue to a supervisor or maintenance personnel.
* Neil Rudnick – neil@portcitymakerspace.com

3. Injury:
* First Aid: Provide first aid if trained to do so.
* Seek Help: Call for medical assistance if the injury is serious.

'''Documentation'''

* Report Issues: Document any issues or malfunctions and report them to the appropriate personnel. Neil Rudnick – neil@portcitymakerspace.com
Training
* Operator Training: Ensure all operators are trained on the safe and proper use of the Langmuir
* Systems Crossfire Pro and Hypertherm Powermax 45 SYNC.

* Refresher Training: Provide periodic refresher training to keep operators up-to-date on safety and operational procedures.

==Important Notes==
*Use welding goggles or a welding helmet when using this tool. It creates bright arcs that can damage your eyes.
*Use gloves when handling materials. Edges can be sharp, and recently cut metals will be hot.
*When pieces are cut free from the main material, they may shift and fall into the table, or they may tilt upwards and potentially collide with the nozzle as it moves. Stop the machine if it is at risk for colliding in this way.
*Check the manual for the plasma cutter to determine which nozzle and what settings to use for your material type and thickness.
*The water table needs to be changed every 1-2 weeks depending on usage.
**When draining, DO NOT allow metal particulate to go down the utility sink. Filter it out with a cheese cloth or scrap fabric and toss in the garbage.

==Consumables==
*[https://www.hypertherm.com/en-US/hypertherm/powermax/powermax45-sync/#torches-and-consumables Torch tips]
**[https://store.cyberweld.com/products/hypertherm-smartsync-cartridge-45-a-mechanized-cutting-gray-428925 45 A 428925 - Cyberweld]
**[https://store.cyberweld.com/products/hypertherm-smartsync-cartridge-30-45-a-finecut-mechanized-cutting-gray-428926 FineCut mechanized cutting 428926 - Cyberweld]
**[https://store.cyberweld.com/products/hypertherm-smartsync-cartridge-ohmic-ring-kit-428895 Ohmic ring kit 428895]

==Cut Charts==
Click "Expand" to see the chart relevant to the tip and material you are working with.

===Fine Cut Tip===

<div class="toccolours mw-collapsible mw-collapsed">
<div style="font-weight:bold;line-height:1.6;">Mild Steel - Slow</div>
<div class="mw-collapsible-content">
[[File:MildSteel-FineCut-LowSpeed-Powermax45.png|border]]
</div></div>

<div class="toccolours mw-collapsible mw-collapsed">
<div style="font-weight:bold;line-height:1.6;">Mild Steel - Fast</div>
<div class="mw-collapsible-content">
[[File:MildSteel-FineCut-HighSpeed-Powermax45.png|border]]
</div></div>

<div class="toccolours mw-collapsible mw-collapsed">
<div style="font-weight:bold;line-height:1.6;">Stainless Steel - Slow</div>
<div class="mw-collapsible-content">
[[File:StainlessSteel-FineCut-LowSpeed-Powermax45.png|border]]
</div></div>

<div class="toccolours mw-collapsible mw-collapsed">
<div style="font-weight:bold;line-height:1.6;">Stainless Steel - Fast</div>
<div class="mw-collapsible-content">
[[File:StainlessSteel-FineCut-HighSpeed-Powermax45.png|border]]
</div></div>

===45A Tip===

<div class="toccolours mw-collapsible mw-collapsed">
<div style="font-weight:bold;line-height:1.6;">Mild Steel</div>
<div class="mw-collapsible-content">
[[File:MildSteel-Powermax45.png|border]]
</div></div>

<div class="toccolours mw-collapsible mw-collapsed">
<div style="font-weight:bold;line-height:1.6;">Aluminum</div>
<div class="mw-collapsible-content">
[[File:Aluminum-Powermax45.png|border]]
</div></div>

<div class="toccolours mw-collapsible mw-collapsed">
<div style="font-weight:bold;line-height:1.6;">Stainless Steel</div>
<div class="mw-collapsible-content">
[[File:StainlessSteel-Powermax45.png|border]]
</div></div>

<div class="toccolours mw-collapsible mw-collapsed">
<div style="font-weight:bold;line-height:1.6;">Marking</div>
<div class="mw-collapsible-content">
[[File:Marking-Powermax45.png|border]]
</div></div>

==Troubleshooting==

==External Resources==
*[https://www.langmuirsystems.com/fireshare FireShare] - Manufacturer database for downloading and sharing free, cut-ready files.

[[Category: Tool]]
[[Category: Safety Checkout]]
[[Category: Work in Progress]]

CNC Plasma Cutter

2025-07-13T00:40:53Z

AlexN: added collapse/expand functions to the cut charts so they don't take up as much room on the page unless you need them

[[File:cncplasmacutter.png|400px|thumb|Langmuir CNC Plasma Cutter]]

==About our machine==
*Manufacturer: Langmuir Systems
*Model: CrossFire Pro
*Cutting Area: 48.25” (X) x 33.3” (Y) x 2.75" (Z) + 3” Manual Height Adjustment
*Computer:
*Control Software: FireControl
*Plasma Cutter: Hypertherm Powermax45 Sync Model# 088184
*Max cutting capacity: 5/8" thick steel

==Guides and Manuals==
*General
**[https://www.langmuirsystems.com/safety Plasma Safety] - Manufacturer's safety warnings for plasma cutting.
*Software
**[https://www.langmuirsystems.com/firecontrol/guide Cut With FireControl] - Manufacturer's guide to software use.
*User Guides
**[https://www.langmuirsystems.com/introduction Introduction]
**[https://www.langmuirsystems.com/plasma CNC Plasma]
**[https://www.langmuirsystems.com/software Software Workflow]
**[https://www.langmuirsystems.com/software/fusion CAD/CAM with Fusion360]
**[https://www.langmuirsystems.com/firecontrol/guide Cut with FireControl]
**[https://www.langmuirsystems.com/software/sheetcam CAM with SheetCAM]
**[https://www.langmuirsystems.com/thc/guide LS-Torch Height Controller Guide]
*Hypertherm45 Sync
**[https://drive.google.com/file/d/1WIbmiCK-XQeKN51yuDPLWSBvQOnZUsa-/view?usp=drive_link Operator Manual]
**[https://drive.google.com/file/d/1j29hIJ0AO5Y6iPPt0vm574MrJJh7Dy2C/view?usp=drive_link Cut Charts Guide]
**[https://drive.google.com/file/d/1KPcf_eG64azRM46mJGcRapfbDzzs1fKw/view?usp=drive_link Mechanized Cutting Guide]
*Hardware
**[https://www.langmuirsystems.com/pro/assembly CrossFire Pro Assembly Guide]

==Standard Operating Procedures==

'''Safety Precautions'''

1. Personal Protective Equipment (PPE):
* Wear safety glasses with side shields or a face shield.
* Use flame-resistant gloves and clothing.
* Turn on air filter system
* Turn on exhaust fan
2. Work Area Safety:
* Ensure the work area is clean, dry, and free of flammable materials.
* Maintain adequate ventilation to avoid inhalation of fumes and gases.
* Know the location of the fire extinguisher. Next to the Auto Bay access door.
3. Equipment Safety:
* Inspect the plasma cutter, CNC table, and all connections for damage before use.
* Ensure the plasma cutter is properly grounded.
* Do not operate the equipment if any safety guards or covers are missing or damaged.

'''Equipment Setup'''

1. CNC Table Setup:

* Empty Air Compressor of water: Slowly, partially open the ball valve at the base of the air compressor. Allow water to escape. When water stops coming out, close the valve.
* Run Extension Cord for Power
* Power On: Turn on the Langmuir Systems Crossfire Pro CNC table.
* Software Initialization: Launch the CNC control software (e.g.,FireControl) on the connected computer.
* Home the Machine: Use the software to home the machine, ensuring
* the torch is in the correct starting position.
* Material Placement: Securely clamp the material to be cut onto the
* CNC table, ensuring it is flat and properly aligned.
2. Plasma Cutter Setup:
* Power On: Turn on the Hypertherm Powermax 45 SYNC plasma cutter.
* Air Supply: Ensure the air compressor is on and supplying clean, dry air at the recommended pressure (typically 85 PSI).
* Power Setting: Set the Amps to the recommended setting found in the Cut Chart
* Ground Clamp: Attach the ground clamp to the material being cut, ensuring a good electrical connection.
3. Software Configuration:
* Load Design: Import or create the design file in the CNC control software.
* Material Settings: Configure the material type and thickness in the software to match the cutting parameters.
* Cut Parameters: Set the appropriate cut speed, amperage, and pierce height based on the material and plasma cutter specifications.

'''Operation'''

1. Pre-Cut Check:
* Verify Material is Grounded
* Test Run: Perform a test run without the plasma cutter on to ensure the torch follows the correct path.
* Safety Check: Ensure all safety equipment is in place and the work area is clear.
2. Start Cutting:
* Initiate Cut: Start the cutting process from the CNC control software.
* Monitor Process: Keep an eye on the cutting process to ensure everything is operating correctly.
* Be prepared to pause or stop the machine if any issues arise.
3. Post-Cut Procedures:
* Power Off Plasma Cutter: Turn off the Hypertherm Powermax 45 SYNC plasma cutter.
* Remove Material: Carefully remove the cut material from the CNC table, ensuring it is cool enough to handle.
* Clean Up: Remove any slag or debris from the CNC table and work area.
* Inspect Cuts: Check the quality of the cuts and make any necessary adjustments to the settings for future cuts.

'''Maintenance'''

1. Post Use Maintenance:
* Clean the Table: Remove any metal shavings, dust, or debris from the CNC table. Ensure that the Gantry,Rails and Screws are clean. Apply WD-40 to the screws.
* Inspect Torch: Check the plasma torch for wear and damage. Replace consumables as needed.
* Check Air Filter: Inspect and clean the air filter on the plasma cutter.
2. Weekly Maintenance:
* Lubricate Moving Parts: Apply lubrication to the CNC table’s moving parts as recommended by the manufacturer.
* Inspect Cables and Hoses: Check all cables and hoses for wear, cracks, or damage.
3. Monthly Maintenance:
* Software Updates: Check for and install any updates for the CNC control software.

'''Emergency Procedures'''

1. Fire:
* Immediate Action: Use a fire extinguisher to put out the fire if it is safe to do so.
* Evacuate: If the fire cannot be controlled, evacuate the area and call emergency services.
2. Equipment Malfunction:
* Power Off: Immediately turn off the CNC table and plasma cutter.
* Inspect: Inspect the equipment for the cause of the malfunction.
* Report: Report the issue to a supervisor or maintenance personnel.
* Neil Rudnick – neil@portcitymakerspace.com

3. Injury:
* First Aid: Provide first aid if trained to do so.
* Seek Help: Call for medical assistance if the injury is serious.

'''Documentation'''

* Report Issues: Document any issues or malfunctions and report them to the appropriate personnel. Neil Rudnick – neil@portcitymakerspace.com
Training
* Operator Training: Ensure all operators are trained on the safe and proper use of the Langmuir
* Systems Crossfire Pro and Hypertherm Powermax 45 SYNC.

* Refresher Training: Provide periodic refresher training to keep operators up-to-date on safety and operational procedures.

==Important Notes==
*Use welding goggles or a welding helmet when using this tool. It creates bright arcs that can damage your eyes.
*Use gloves when handling materials. Edges can be sharp, and recently cut metals will be hot.
*When pieces are cut free from the main material, they may shift and fall into the table, or they may tilt upwards and potentially collide with the nozzle as it moves. Stop the machine if it is at risk for colliding in this way.
*Check the manual for the plasma cutter to determine which nozzle and what settings to use for your material type and thickness.
*The water table needs to be changed every 1-2 weeks depending on usage.
**When draining, DO NOT allow metal particulate to go down the utility sink. Filter it out with a cheese cloth or scrap fabric and toss in the garbage.

==Consumables==
*[https://www.hypertherm.com/en-US/hypertherm/powermax/powermax45-sync/#torches-and-consumables Torch tips]
**[https://store.cyberweld.com/products/hypertherm-smartsync-cartridge-45-a-mechanized-cutting-gray-428925 45 A 428925 - Cyberweld]
**[https://store.cyberweld.com/products/hypertherm-smartsync-cartridge-30-45-a-finecut-mechanized-cutting-gray-428926 FineCut mechanized cutting 428926 - Cyberweld]
**[https://store.cyberweld.com/products/hypertherm-smartsync-cartridge-ohmic-ring-kit-428895 Ohmic ring kit 428895]

==Cut Charts==
Click "Expand" to see the chart relevant to the tip and material you are working with.

===Fine Cut Tip===

<div class="toccolours mw-collapsible mw-collapsed">
<div style="font-weight:bold;line-height:1.6;">Mild Steel - Slow</div>
<div class="mw-collapsible-content">
[[File:MildSteel-FineCut-LowSpeed-Powermax45.png|border]]
</div></div>

<div class="toccolours mw-collapsible mw-collapsed">
<div style="font-weight:bold;line-height:1.6;">Mild Steel - Fast</div>
<div class="mw-collapsible-content">
[[File:MildSteel-FineCut-HighSpeed-Powermax45.png|border]]
</div></div>

<div class="toccolours mw-collapsible mw-collapsed">
<div style="font-weight:bold;line-height:1.6;">Stainless Steel - Slow</div>
<div class="mw-collapsible-content">
[[File:StainlessSteel-FineCut-LowSpeed-Powermax45.png|border]]
</div></div>

<div class="toccolours mw-collapsible mw-collapsed">
<div style="font-weight:bold;line-height:1.6;">Stainless Steel - Fast</div>
<div class="mw-collapsible-content">
[[File:StainlessSteel-FineCut-HighSpeed-Powermax45.png|border]]
</div></div>

===45A Tip===

<div class="toccolours mw-collapsible mw-collapsed">
<div style="font-weight:bold;line-height:1.6;">Mild Steel</div>
<div class="mw-collapsible-content">
[[File:MildSteel-Powermax45.png|border]]
</div></div>

<div class="toccolours mw-collapsible mw-collapsed">
<div style="font-weight:bold;line-height:1.6;">Aluminum</div>
<div class="mw-collapsible-content">
[[File:Aluminum-Powermax45.png|border]]
</div></div>

<div class="toccolours mw-collapsible mw-collapsed">
<div style="font-weight:bold;line-height:1.6;">Stainless Steel</div>
<div class="mw-collapsible-content">
[[File:StainlessSteel-Powermax45.png|border]]
</div></div>

<div class="toccolours mw-collapsible mw-collapsed">
<div style="font-weight:bold;line-height:1.6;">Marking</div>
<div class="mw-collapsible-content">
[[File:Marking-Powermax45.png|border]]
</div></div>

==Troubleshooting==

==External Resources==
*[https://www.langmuirsystems.com/fireshare FireShare] - Manufacturer database for downloading and sharing free, cut-ready files.

[[Category: Tool]]
[[Category: Safety Checkout]]
[[Category: Work in Progress]]

CNC Plasma Cutter

2025-07-13T00:26:27Z

AlexN: adding SOP to the wiki page

[[File:cncplasmacutter.png|400px|thumb|Langmuir CNC Plasma Cutter]]

==About our machine==
*Manufacturer: Langmuir Systems
*Model: CrossFire Pro
*Cutting Area: 48.25” (X) x 33.3” (Y) x 2.75" (Z) + 3” Manual Height Adjustment
*Computer:
*Control Software: FireControl
*Plasma Cutter: Hypertherm Powermax45 Sync Model# 088184
*Max cutting capacity: 5/8" thick steel

==Guides and Manuals==
*General
**[https://www.langmuirsystems.com/safety Plasma Safety] - Manufacturer's safety warnings for plasma cutting.
*Software
**[https://www.langmuirsystems.com/firecontrol/guide Cut With FireControl] - Manufacturer's guide to software use.
*User Guides
**[https://www.langmuirsystems.com/introduction Introduction]
**[https://www.langmuirsystems.com/plasma CNC Plasma]
**[https://www.langmuirsystems.com/software Software Workflow]
**[https://www.langmuirsystems.com/software/fusion CAD/CAM with Fusion360]
**[https://www.langmuirsystems.com/firecontrol/guide Cut with FireControl]
**[https://www.langmuirsystems.com/software/sheetcam CAM with SheetCAM]
**[https://www.langmuirsystems.com/thc/guide LS-Torch Height Controller Guide]
*Hypertherm45 Sync
**[https://drive.google.com/file/d/1WIbmiCK-XQeKN51yuDPLWSBvQOnZUsa-/view?usp=drive_link Operator Manual]
**[https://drive.google.com/file/d/1j29hIJ0AO5Y6iPPt0vm574MrJJh7Dy2C/view?usp=drive_link Cut Charts Guide]
**[https://drive.google.com/file/d/1KPcf_eG64azRM46mJGcRapfbDzzs1fKw/view?usp=drive_link Mechanized Cutting Guide]
*Hardware
**[https://www.langmuirsystems.com/pro/assembly CrossFire Pro Assembly Guide]

==Standard Operating Procedures==

'''Safety Precautions'''

1. Personal Protective Equipment (PPE):
* Wear safety glasses with side shields or a face shield.
* Use flame-resistant gloves and clothing.
* Turn on air filter system
* Turn on exhaust fan
2. Work Area Safety:
* Ensure the work area is clean, dry, and free of flammable materials.
* Maintain adequate ventilation to avoid inhalation of fumes and gases.
* Know the location of the fire extinguisher. Next to the Auto Bay access door.
3. Equipment Safety:
* Inspect the plasma cutter, CNC table, and all connections for damage before use.
* Ensure the plasma cutter is properly grounded.
* Do not operate the equipment if any safety guards or covers are missing or damaged.

'''Equipment Setup'''

1. CNC Table Setup:

* Empty Air Compressor of water: Slowly, partially open the ball valve at the base of the air compressor. Allow water to escape. When water stops coming out, close the valve.
* Run Extension Cord for Power
* Power On: Turn on the Langmuir Systems Crossfire Pro CNC table.
* Software Initialization: Launch the CNC control software (e.g.,FireControl) on the connected computer.
* Home the Machine: Use the software to home the machine, ensuring
* the torch is in the correct starting position.
* Material Placement: Securely clamp the material to be cut onto the
* CNC table, ensuring it is flat and properly aligned.
2. Plasma Cutter Setup:
* Power On: Turn on the Hypertherm Powermax 45 SYNC plasma cutter.
* Air Supply: Ensure the air compressor is on and supplying clean, dry air at the recommended pressure (typically 85 PSI).
* Power Setting: Set the Amps to the recommended setting found in the Cut Chart
* Ground Clamp: Attach the ground clamp to the material being cut, ensuring a good electrical connection.
3. Software Configuration:
* Load Design: Import or create the design file in the CNC control software.
* Material Settings: Configure the material type and thickness in the software to match the cutting parameters.
* Cut Parameters: Set the appropriate cut speed, amperage, and pierce height based on the material and plasma cutter specifications.

'''Operation'''

1. Pre-Cut Check:
* Verify Material is Grounded
* Test Run: Perform a test run without the plasma cutter on to ensure the torch follows the correct path.
* Safety Check: Ensure all safety equipment is in place and the work area is clear.
2. Start Cutting:
* Initiate Cut: Start the cutting process from the CNC control software.
* Monitor Process: Keep an eye on the cutting process to ensure everything is operating correctly.
* Be prepared to pause or stop the machine if any issues arise.
3. Post-Cut Procedures:
* Power Off Plasma Cutter: Turn off the Hypertherm Powermax 45 SYNC plasma cutter.
* Remove Material: Carefully remove the cut material from the CNC table, ensuring it is cool enough to handle.
* Clean Up: Remove any slag or debris from the CNC table and work area.
* Inspect Cuts: Check the quality of the cuts and make any necessary adjustments to the settings for future cuts.

'''Maintenance'''

1. Post Use Maintenance:
* Clean the Table: Remove any metal shavings, dust, or debris from the CNC table. Ensure that the Gantry,Rails and Screws are clean. Apply WD-40 to the screws.
* Inspect Torch: Check the plasma torch for wear and damage. Replace consumables as needed.
* Check Air Filter: Inspect and clean the air filter on the plasma cutter.
2. Weekly Maintenance:
* Lubricate Moving Parts: Apply lubrication to the CNC table’s moving parts as recommended by the manufacturer.
* Inspect Cables and Hoses: Check all cables and hoses for wear, cracks, or damage.
3. Monthly Maintenance:
* Software Updates: Check for and install any updates for the CNC control software.

'''Emergency Procedures'''

1. Fire:
* Immediate Action: Use a fire extinguisher to put out the fire if it is safe to do so.
* Evacuate: If the fire cannot be controlled, evacuate the area and call emergency services.
2. Equipment Malfunction:
* Power Off: Immediately turn off the CNC table and plasma cutter.
* Inspect: Inspect the equipment for the cause of the malfunction.
* Report: Report the issue to a supervisor or maintenance personnel.
* Neil Rudnick – neil@portcitymakerspace.com

3. Injury:
* First Aid: Provide first aid if trained to do so.
* Seek Help: Call for medical assistance if the injury is serious.

'''Documentation'''

* Report Issues: Document any issues or malfunctions and report them to the appropriate personnel. Neil Rudnick – neil@portcitymakerspace.com
Training
* Operator Training: Ensure all operators are trained on the safe and proper use of the Langmuir
* Systems Crossfire Pro and Hypertherm Powermax 45 SYNC.

* Refresher Training: Provide periodic refresher training to keep operators up-to-date on safety and operational procedures.

==Important Notes==
*Use welding goggles or a welding helmet when using this tool. It creates bright arcs that can damage your eyes.
*Use gloves when handling materials. Edges can be sharp, and recently cut metals will be hot.
*When pieces are cut free from the main material, they may shift and fall into the table, or they may tilt upwards and potentially collide with the nozzle as it moves. Stop the machine if it is at risk for colliding in this way.
*Check the manual for the plasma cutter to determine which nozzle and what settings to use for your material type and thickness.
*The water table needs to be changed every 1-2 weeks depending on usage.
**When draining, DO NOT allow metal particulate to go down the utility sink. Filter it out with a cheese cloth or scrap fabric and toss in the garbage.

==Consumables==
*[https://www.hypertherm.com/en-US/hypertherm/powermax/powermax45-sync/#torches-and-consumables Torch tips]
**[https://store.cyberweld.com/products/hypertherm-smartsync-cartridge-45-a-mechanized-cutting-gray-428925 45 A 428925 - Cyberweld]
**[https://store.cyberweld.com/products/hypertherm-smartsync-cartridge-30-45-a-finecut-mechanized-cutting-gray-428926 FineCut mechanized cutting 428926 - Cyberweld]
**[https://store.cyberweld.com/products/hypertherm-smartsync-cartridge-ohmic-ring-kit-428895 Ohmic ring kit 428895]

==Cut Charts==
===Fine Cut Tip===
==== Mild Steel - Slow ====
[[File:MildSteel-FineCut-LowSpeed-Powermax45.png|border]]
==== Mild Steel - Fast ====
[[File:MildSteel-FineCut-HighSpeed-Powermax45.png|border]]
==== Stainless Steel - Slow ====
[[File:StainlessSteel-FineCut-LowSpeed-Powermax45.png|border]]
==== Stainless Steel - Fast ====
[[File:StainlessSteel-FineCut-HighSpeed-Powermax45.png|border]]

===45A Tip===
==== Mild Steel ====
[[File:MildSteel-Powermax45.png|border]]
==== Aluminum ====
[[File:Aluminum-Powermax45.png|border]]
==== Stainless Steel ====
[[File:StainlessSteel-Powermax45.png|border]]
==== Marking ====
[[File:Marking-Powermax45.png|border]]

==Troubleshooting==

==External Resources==
*[https://www.langmuirsystems.com/fireshare FireShare] - Manufacturer database for downloading and sharing free, cut-ready files.

[[Category: Tool]]
[[Category: Safety Checkout]]
[[Category: Work in Progress]]

Coverstitch Brother CV3550

2025-07-05T22:28:59Z

AlexN: Created page with "Coverstitch Brother CV3550 =About our machines= Model: Coverstitch Brother CV3550 =Guides and Manuals= *[https://drive.google.com/open?id=1rosuZeId1kgaqbW2chSFywC_N3NJW9ZC&usp=drive_fs Coverstitch Brother CV3550] =Tips= =Parts= Coverstitch instructions, tools, foot pedal, and storage bag. Coverstitch instructions, tools, foot pedal, and storage bag. Category: Tool C..."

[[File:CoverstitchBrother.jpg|400px|thumb|Coverstitch Brother CV3550]]

=About our machines=
Model: Coverstitch Brother CV3550

=Guides and Manuals=
*[https://drive.google.com/open?id=1rosuZeId1kgaqbW2chSFywC_N3NJW9ZC&usp=drive_fs Coverstitch Brother CV3550]

=Tips=

=Parts=
[[File:CoverstitchBrother-accessories.jpg|400px|Coverstitch instructions, tools, foot pedal, and storage bag.]]

Coverstitch instructions, tools, foot pedal, and storage bag.

[[Category: Tool]]
[[Category: Textiles Lab]]
[[Category: Safety Checkout]]
[[Category: Sewing Machine]]