Auto Lift: Difference between revisions

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[[File:Autolift.jpg|300px|thumb]]
=About this machine=
=About this machine=
*Model: LFS-9
*Model: LFS-9
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=Auto Lift Safety Guide=
=Auto Lift Safety Guide=
''To use the Auto Lift, you must attend an Auto Lift Safety Checkout. These are typically once every month and have a $20 fee to goes towards the Auto Shop's budget.''
'''''Do not attempt to use the Auto Lift if you have not been cleared to use it.'''''
''There is a $20 fee and a specific safety waiver associated with this safety checkout.''




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==Safety==
==Safety==
#The most important thing is to make sure the vehicle is
The most important thing is to make sure the vehicle is
#'''Safe to lift.''' Intact lift points, has lift points intact, parts will not fall off of it or interfere with the operation of the lift. If it is rusted out and could collapse, do not lift it.
# '''Within the weight limit of the lift.''' Our lift can handle up to 9000lbs.
#'''Secure on the lift.''' If it is not stable it can slide off and kill you.
# '''Safe to lift.''' Intact lift points, has lift points intact, parts will not fall off of it or interfere with the operation of the lift. If it is rusted out and could collapse, do not lift it.
#'''Within the weight limit of the lift.'''
# '''Secure on the lift.''' If it is not stable and secure it can slide off and kill you.




==Policy==
==Policy==
#'''Pack in, pack out.''' All shops have a pack-in pack-out policy, which means you need to make the space available for others to use when you are done for the day. This means vehicles must leave with you.
# '''Pack in, pack out.''' All shops have a pack-in pack-out policy, which means you need to make the space available for others to use when you are done for the day. This means vehicles must leave with you.
#'''If you get stuck:''' Sometimes problems come up, a part breaks, and you can’t get the vehicle home until the next day. If that happens, first send a message to the Manager informing him of the situation and how long it will be like that.  
#'''Reserve Time:''' Use the website to reserve time on the Auto Lift every time you use it. If your time runs over, make a new reservation. This is important so other members know whether the lift is occupied or available.
##If you can, get the vehicle off the lift and outside so the lift is available for other members.  
# '''If you get stuck:''' Sometimes a part breaks and you can’t get the vehicle home until the next day. If that happens, first send a message to the Manager informing him of the situation and how long it will be there.  
##If you cannot take it off the lift, stick on the dashboard with your name and when it will be removed from the lift.
## Try to get the vehicle off the lift and outside so the lift is available for other members.
#'''Take your oil or other fluids with you.''' We do not have a disposal arrangement for hazardous waste, so please take care of it yourself. Oil can be taken back to the store you bought it from. Auto repair shops can take it, walmart can take it. Additionally, do not leave “extra” fluids as a courtesy to other members - other cars may not use the same fluids as yours and they will not get used before they expire, turning into hazardous waste that the Makerspace has to dispose of.
## If you can’t take it off the lift, stick a note on the dashboard with your name and when it will be removed.
#'''Leave the shop cleaner than you found it.''' Sweep up any debris when you’re done, throw trash away, clean off tools that got greasy, clean up oil spills with oil absorber.
# '''Project Parking''': For longer-term projects, you can rent a spot for $10/day for up to 2 weeks. Must be paid up front and planned ahead. Only one space available at a time.
#'''Notify the manager if the lift key has been left in the panel or if the lift has been left on.''' It is a huge liability if the lift is not shut off and locked out.
# '''Trash:''' Recycling bins in the Classroom and out by the fence. Metal scrap barrel outside the garage bays. Oily rags can for fire safety. If it doesn’t belong in any of those receptacles, take it with you and dispose of it yourself.
# '''Waste oil and fluids:''' Take your oil and other fluids with you.
## Oil can be taken back to the store you bought it from, Precision Auto around the corner, garages, etc
## Do not leave “extra” fluids as a courtesy to other members - they will likely not get used before they expire, turning into hazardous waste that the Makerspace then has to dispose of.
# '''Leave the shop cleaner than you found it.''' Sweep up any debris when you’re done, throw trash away, clean off tools that got greasy, clean up oil spills with oil absorber.
# '''Notify the manager if the lift key has been left in the panel or if the lift has been left on.''' It is a huge liability if the lift is not shut off and locked out.


==Parts of the Lift==
==Parts of the Lift==
*The posts
[[File:Autolift-swingarms.jpg|200px|thumb]]
*The pistons
[[File:Autolift-pads.jpg|200px|thumb]]
*The swing arms
[[File:Autolift-risers.jpg|200px|thumb]]
*Lifting pads
[[File:Autolift-locks.jpg|200px|thumb]]
*The locks
[[File:Autolift-motorandcontrols.jpg|200px|thumb]]
*The hydraulic motor, with lift button and lower lever
* The posts
* The hydraulic pistons
* The swing arm assembly: swing arms, lifting pads, risers, the locks
* The hydraulic motor, with lift button and lower lever
 
 
 
== Lift Operation Guide ==
 
=== Centering the Vehicle ===
* Use the yellow centering line when driving in to align left-right.
* Front-rear alignment varies depending on vehicle length and wheelbase.
* Adjust until properly centered.
* '''Never''' lift an off-center vehicle! Take the time to do it right.
[[File:Lift-align-left-right.jpg|frame|center|A vehicle properly centered between the posts. Note the equal distance between each side of the vehicle and the yellow centering line. ]]
 
=== Powering On The Lift ===
* The Auto Lift is RFID-locked. You must get a safety checkout before using it. Once you do, you can swipe your badge on the reader to turn the lift on. The light pole above the box should illuminate green for 10 minutes. Afterwards, the lift will shut off. If you need to use the lift again to reposition the vehicle, simply swipe your badge again.
 
=== Finding Lift Points ===
Most vehicles are '''unibody'''. These are lifted from "pinch welds" located behind the front wheels and in front of the rear wheels. Most large trucks and SUVs are '''body on frame'''. These are lifted from the frame itself - see the reference image below. The black boxes indicate where the lift arms should be positioned on your vehicle. If you have trouble locating these points, look up the lift points for your specific year/make/model.
[[File:Lift points.png|frame|center]]
[[File:Lift-point-front.jpg|frame|center|This is what most lift points look like on unibody vehicles. Note how the lift pad is properly centered along the pinch weld and is not in contact with other, non-load-bearing bodywork.]]
 
=== Preparing The Vehicle ===
# Choose the correct set of pads and/or risers for your vehicle. '''Do not mix and match risers''' - only use the same height at all four corners.
# Raise lift slowly until the pads are close to the vehicle's frame, but not quite touching.
# Stop and check all four lift points again, adjusting if necessary.
# Before lifting fully, make sure the area around the vehicle is clear of all equipment and debris.
# Announce "Lifting!" to the room, so others are aware. Say it even if you think the room is empty - someone may be out of sight.
# Press and hold the "raise" button until the vehicle is about 1ft off the ground, then stop.
 
=== Check Vehicle Stability ===
# Go to each corner of the vehicle and shove it gently.
# If the vehicle feels stable, shove it harder. Check all four corners.
# If the vehicle becomes unstable, '''stop immediately''' and lower it to the ground. Check your lift points and try again.
# If the vehicle remains stable, you may proceed.
 
=== Lifting The Vehicle ===
As you lift the vehicle, take note of the "clicks" you hear. Each pair of clicks occurs when the lift arms move past a post lock.


# Say "Lifting!"
# Listen for the “clicks” as you raise - you should hear them in pairs, one from each post as the vehicle rises.
# Raise the vehicle to one pair of "clicks" above your desired height.
# Ensure you hear '''both posts click''' before stopping. If unsure, lower it down a bit and try again.
# Pull the "lower" lever to drop the vehicle onto the post locks. Hold it until the vehicle stops moving.


==Steps for Raising the Car ==
You are now ready to work!
#Clear surrounding area of any debris, equipment, etc.
#Drive car into the bay as centered between the posts as possible and so lift points are accessible by both arms.
#Position the lift arms under lift points on car.  Use risers if appropriate. Check that the arms will not hit or crush anything.
#Ensure doors are closed, any excess weight is removed from inside.
#Get key to the circuit breaker.
#Open circuit box and switch lift circuit on.
#Raise car slowly by pushing button until all four wheels are an inch off the ground.
#Test stability by shaking car to insure it is firmly on the lift.  Test all four corners.
#Raise car to desired height.
#Slowly lower car a bit until the safety locks on each side engage.


=== Adjusting Height ===
# Say "Lifting!"
# Hold the raise button until both arms rise off the post locks.
# Pull both lock releases - there is one per post, a total of two.
# Hold lever to lower vehicle until it is slightly below desired height.
# Raise vehicle until you hear both locks click.
# Lower vehicle again to settle onto locks.


==While On the Lift==
When you want to lower the vehicle to the ground, follow the first three steps, then bring the vehicle all the way down.
*Make sure what you are doing will not remove weight that will cause the center of mass to shift and tip the car.
*Avoid hitting the lift arms or using force that could shift the car off of the lift arms.


=== Height Limit Sensor ===
The Auto Lift has a height limit sensor which cuts power to the "raise" button if the vehicle rises above a certain height. This prevents you from crashing into the garage door or ceiling lights. '''Do not tamper with the height sensor.''' If you believe it is malfunctioning, contact the shop manager or general manager.


==Steps for Lowering the Car==
If you trip the height limit switch and lower the vehicle onto the post locks, you may not be able to raise the vehicle again to release the locks. If this occurs, there is a black "override" button located on the bottom of the RFID box. To raise the vehicle, swipe your badge and hold BOTH the "override" and "raise" buttons at the same time. '''Watch the vehicle closely''' and only raise it enough to release the post locks and lower the vehicle. '''Never use the override button unless your vehicle is stuck at the top.'''
#Clean up the surrounding area and make sure the bay is clear.
#Raise the car slightly to take pressure off of safety locks.
#Manually release the catches on BOTH sides of the lift.
#Lower the car slowly.
#Pull back the lift arms.  Replace the risers if they have been used.
#Switch off the circuit breaker.
#Lock the panel and return the key.
#Drive vehicle out of the bay.
#Do a final sweep of the area, clean up any spills, throw away any trash.


=== Re-Aligning The Posts ===
Sometimes, the lift posts get slightly out of sync with each other and one side will raise before the other. A difference of a couple inches is not an issue. However, if you notice a long delay then you should re-align the posts before raising a vehicle. To do this, make sure the lift area is completely clear of vehicles, tools, and debris. Then simply raise the arms all the way to the top of the posts, and lower them back down to the ground.


==Tips for Working on the Lift==
==Steps for Lowering the Car==
*Have a clear idea of what you are going to work on before you start.
# '''Clean up the surrounding area''' and make sure the bay is clear and nothing is underneath the car.
*Acquire all parts you will need (to the best of your knowledge) before you start. Have options lined up to be able to go and get parts from the store like borrow a shop bike, or ask someone for a ride.
# '''Raise the car slightly''' to take pressure off of safety locks.
*Plan for twice the amount of time you’ll think you need.
# Manually '''release the locks on BOTH sides''' of the lift.
*If you have rusty parts you know need to come off, spray them with PB Blast at least a day in advance to help it come loose easier.
# Lower the car slowly.
# Pull back the lift arms.  Replace the risers in the rack on the posts if they have been used.
# Drive vehicle out of the bay.
# Do a final sweep of the area, clean up any spills, throw away any trash.




==Stupid Stuff==
==Additional Notes for Working on the Lift==
*NEVER try to lift a car with rusty rotted lift points or rocker panels.
* Avoid removing things that may '''shift the center of mass''' and cause the car to tip.
*NEVER lift a car with someone in it.
* '''Avoid hitting the lift arms''' or using force that could shift the car off of the lift arms.
*Do not hit or drive over the lift arms.
* Plan ahead! Research the repair you are doing, ensure you have all the parts, or have a plan to get parts.
*Do not intentionally lower a car onto something.
* Plan for 2-5 times the amount of time you’ll think you need.
*Do not lift something other than a car.
* If you have rusty parts you know need to come off, spray them with PB Blaster at least a day in advance to help it come loose easier.
*Notify the manager if the lift key has been left in the panel or if the lift has been left on.
*Don’t throw stuff in the trash can that doesn’t belong there. We have recycling bins for cardboard in the Classroom and Electronics Lab, and we have a metal scrap barrel. If it doesn’t belong in any of those receptacles, take it with you and dispose of it yourself.
*Do not use wooden blocks, bricks, or anything else between the lifting pads and the lift points.


==NEVER Do These==
* NEVER try to lift a car with rusty rotted lift points or rocker panels.
* NEVER lift a car with someone in it.
* NEVER climb on the lift or go inside your car while it is raised. Lower the vehicle so the tires are touching the ground if you need to access the inside.
* Do not hit or drive over the lift arms.
* Do not intentionally lower a car onto something.
* Do not lift something other than a car.
* '''Do not use wooden blocks, bricks''', or anything else between the lifting pads and the lift points.


=Other Safety Information=
=Other Safety Information=
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[[Category: Auto Shop]]
[[Category: Auto Shop]]
[[Category: Safety Checkout]]
[[Category: Safety Checkout]]
[[Category:_RFID_Tool_Access]]

Latest revision as of 15:10, 16 February 2026

About this machine

  • Model: LFS-9
  • Two-post lift
  • Lifting capacity: 9000lbs
  • Pads - 3" x 5"

Auto Lift Safety Guide

Do not attempt to use the Auto Lift if you have not been cleared to use it. There is a $20 fee and a specific safety waiver associated with this safety checkout.


The auto lift is a great tool for automotive maintenance. Being able to freely access the underside of a vehicle with the wheels off the ground makes repair much easier. Because of the danger of having a vehicle overhead there are many precautions to take while operating a lift and working on a lifted car.

Safety

The most important thing is to make sure the vehicle is

  1. Within the weight limit of the lift. Our lift can handle up to 9000lbs.
  2. Safe to lift. Intact lift points, has lift points intact, parts will not fall off of it or interfere with the operation of the lift. If it is rusted out and could collapse, do not lift it.
  3. Secure on the lift. If it is not stable and secure it can slide off and kill you.


Policy

  1. Pack in, pack out. All shops have a pack-in pack-out policy, which means you need to make the space available for others to use when you are done for the day. This means vehicles must leave with you.
  2. Reserve Time: Use the website to reserve time on the Auto Lift every time you use it. If your time runs over, make a new reservation. This is important so other members know whether the lift is occupied or available.
  3. If you get stuck: Sometimes a part breaks and you can’t get the vehicle home until the next day. If that happens, first send a message to the Manager informing him of the situation and how long it will be there.
    1. Try to get the vehicle off the lift and outside so the lift is available for other members.
    2. If you can’t take it off the lift, stick a note on the dashboard with your name and when it will be removed.
  4. Project Parking: For longer-term projects, you can rent a spot for $10/day for up to 2 weeks. Must be paid up front and planned ahead. Only one space available at a time.
  5. Trash: Recycling bins in the Classroom and out by the fence. Metal scrap barrel outside the garage bays. Oily rags can for fire safety. If it doesn’t belong in any of those receptacles, take it with you and dispose of it yourself.
  6. Waste oil and fluids: Take your oil and other fluids with you.
    1. Oil can be taken back to the store you bought it from, Precision Auto around the corner, garages, etc
    2. Do not leave “extra” fluids as a courtesy to other members - they will likely not get used before they expire, turning into hazardous waste that the Makerspace then has to dispose of.
  7. Leave the shop cleaner than you found it. Sweep up any debris when you’re done, throw trash away, clean off tools that got greasy, clean up oil spills with oil absorber.
  8. Notify the manager if the lift key has been left in the panel or if the lift has been left on. It is a huge liability if the lift is not shut off and locked out.

Parts of the Lift

  • The posts
  • The hydraulic pistons
  • The swing arm assembly: swing arms, lifting pads, risers, the locks
  • The hydraulic motor, with lift button and lower lever


Lift Operation Guide

Centering the Vehicle

  • Use the yellow centering line when driving in to align left-right.
  • Front-rear alignment varies depending on vehicle length and wheelbase.
  • Adjust until properly centered.
  • Never lift an off-center vehicle! Take the time to do it right.
A vehicle properly centered between the posts. Note the equal distance between each side of the vehicle and the yellow centering line.

Powering On The Lift

  • The Auto Lift is RFID-locked. You must get a safety checkout before using it. Once you do, you can swipe your badge on the reader to turn the lift on. The light pole above the box should illuminate green for 10 minutes. Afterwards, the lift will shut off. If you need to use the lift again to reposition the vehicle, simply swipe your badge again.

Finding Lift Points

Most vehicles are unibody. These are lifted from "pinch welds" located behind the front wheels and in front of the rear wheels. Most large trucks and SUVs are body on frame. These are lifted from the frame itself - see the reference image below. The black boxes indicate where the lift arms should be positioned on your vehicle. If you have trouble locating these points, look up the lift points for your specific year/make/model.

This is what most lift points look like on unibody vehicles. Note how the lift pad is properly centered along the pinch weld and is not in contact with other, non-load-bearing bodywork.

Preparing The Vehicle

  1. Choose the correct set of pads and/or risers for your vehicle. Do not mix and match risers - only use the same height at all four corners.
  2. Raise lift slowly until the pads are close to the vehicle's frame, but not quite touching.
  3. Stop and check all four lift points again, adjusting if necessary.
  4. Before lifting fully, make sure the area around the vehicle is clear of all equipment and debris.
  5. Announce "Lifting!" to the room, so others are aware. Say it even if you think the room is empty - someone may be out of sight.
  6. Press and hold the "raise" button until the vehicle is about 1ft off the ground, then stop.

Check Vehicle Stability

  1. Go to each corner of the vehicle and shove it gently.
  2. If the vehicle feels stable, shove it harder. Check all four corners.
  3. If the vehicle becomes unstable, stop immediately and lower it to the ground. Check your lift points and try again.
  4. If the vehicle remains stable, you may proceed.

Lifting The Vehicle

As you lift the vehicle, take note of the "clicks" you hear. Each pair of clicks occurs when the lift arms move past a post lock.

  1. Say "Lifting!"
  2. Listen for the “clicks” as you raise - you should hear them in pairs, one from each post as the vehicle rises.
  3. Raise the vehicle to one pair of "clicks" above your desired height.
  4. Ensure you hear both posts click before stopping. If unsure, lower it down a bit and try again.
  5. Pull the "lower" lever to drop the vehicle onto the post locks. Hold it until the vehicle stops moving.

You are now ready to work!

Adjusting Height

  1. Say "Lifting!"
  2. Hold the raise button until both arms rise off the post locks.
  3. Pull both lock releases - there is one per post, a total of two.
  4. Hold lever to lower vehicle until it is slightly below desired height.
  5. Raise vehicle until you hear both locks click.
  6. Lower vehicle again to settle onto locks.

When you want to lower the vehicle to the ground, follow the first three steps, then bring the vehicle all the way down.

Height Limit Sensor

The Auto Lift has a height limit sensor which cuts power to the "raise" button if the vehicle rises above a certain height. This prevents you from crashing into the garage door or ceiling lights. Do not tamper with the height sensor. If you believe it is malfunctioning, contact the shop manager or general manager.

If you trip the height limit switch and lower the vehicle onto the post locks, you may not be able to raise the vehicle again to release the locks. If this occurs, there is a black "override" button located on the bottom of the RFID box. To raise the vehicle, swipe your badge and hold BOTH the "override" and "raise" buttons at the same time. Watch the vehicle closely and only raise it enough to release the post locks and lower the vehicle. Never use the override button unless your vehicle is stuck at the top.

Re-Aligning The Posts

Sometimes, the lift posts get slightly out of sync with each other and one side will raise before the other. A difference of a couple inches is not an issue. However, if you notice a long delay then you should re-align the posts before raising a vehicle. To do this, make sure the lift area is completely clear of vehicles, tools, and debris. Then simply raise the arms all the way to the top of the posts, and lower them back down to the ground.

Steps for Lowering the Car

  1. Clean up the surrounding area and make sure the bay is clear and nothing is underneath the car.
  2. Raise the car slightly to take pressure off of safety locks.
  3. Manually release the locks on BOTH sides of the lift.
  4. Lower the car slowly.
  5. Pull back the lift arms. Replace the risers in the rack on the posts if they have been used.
  6. Drive vehicle out of the bay.
  7. Do a final sweep of the area, clean up any spills, throw away any trash.


Additional Notes for Working on the Lift

  • Avoid removing things that may shift the center of mass and cause the car to tip.
  • Avoid hitting the lift arms or using force that could shift the car off of the lift arms.
  • Plan ahead! Research the repair you are doing, ensure you have all the parts, or have a plan to get parts.
  • Plan for 2-5 times the amount of time you’ll think you need.
  • If you have rusty parts you know need to come off, spray them with PB Blaster at least a day in advance to help it come loose easier.

NEVER Do These

  • NEVER try to lift a car with rusty rotted lift points or rocker panels.
  • NEVER lift a car with someone in it.
  • NEVER climb on the lift or go inside your car while it is raised. Lower the vehicle so the tires are touching the ground if you need to access the inside.
  • Do not hit or drive over the lift arms.
  • Do not intentionally lower a car onto something.
  • Do not lift something other than a car.
  • Do not use wooden blocks, bricks, or anything else between the lifting pads and the lift points.

Other Safety Information